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31 T ec hkit s T ech ki t Com po nen ts Mix Hea ds P art Nu mber Desc riptio n 1 10-3 40 1/10 gal. (325ml) Mix He ad 1 10-3 50 1/10 gal. (325ml) Foil ed Mix Head 6 00-2 00 Open Mix Hea d 6 00-3 00 Wheel Mix Head 6 00-3 1…

Techkits

Techkit Cartridge Mixers

TS6500 Series

The TS6500 Series cartridge mixer provides complete automatic mixing of two-component

material filled in a cartridge kit. The feature rich TS6500 Series accommodates all standard

size cartridge kits ranging from 2.5 oz (74ml) to 20 oz. (591ml) and is immediately usable

anywhere in the world with its accompanying tools, accessories and universal power supply.

Key Features:

• Universal power supply for worldwide use

• Automatic fluid level sensing device for all

kit sizes– No need to set stroke length

• Automatically injects hardener into resin to

provide uniform mixed material

• Robust, high torque motor to handle high

viscosity material

• Safety features include safety enclosure,

emergency stop button and two-hand start

• User programmable manual and automatic

mixing cycle settings

• 10 programmable memories for storing and

recalling most frequently used mix cycle

• Quick and easy to replace cartridge holder

and plunger - No tool needed

• User friendly firmware for easy setup

• Robust and sturdy platform for heavy

industrial used

• RoHS, WEEE compliance

Specifications:

Size: 15.7”W x 21.2”D x 40.6”H

398mm x 538mm x 1032mm

eight: 80 lb (36kg)

Internal Voltage: 120-230VAC, 50-60 Hz, 2 Amp

Motor Speed: 139 RPM

ir Inlet: 80 psi (5.5 Bar) Min.

troke Speed: 33 Strokes/minute (fully extended)

Meets or exceeds: CE, cTUV-us

arranty: 1 year

art number Description

S6500CIM-6 Cartridge Mixer for 2.5 (74ml),

oz. (177ml), 8 oz. (237ml) kit

S6500CIM-20 Cartridge Mixer for 20 oz.

(

591ml) kit

CK6500-6 Conversion Kit for 2.5, 6, 8 oz. kit

K6500-10 Conversion kit for 1/10 gal kit

K6500-20 Conversion kit for 20 oz. kit

Techkits

Two Component Cartridge Packaging and Mixing Kits

The Techkit is a compact and simple method of packaging two or three

component resin systems into a 2 1/2, 6, 8, 20 ounce or 1/10 gallon cartridge.

The kit mechanically separates the base and hardener until they are ready to be

used. An internal mixing head provides a thorough blend for all types of

compounds. When the job has been completed, the entire package is disposed

of: no clean up or physical contact with the resin. Reliability is increased with

accurate compound ratios, complete mixing and proper application techniques.

Three types of kits are available:

Barrier Type

For compounds with a

Minimum demand of

23ml Hardener the

catalyst and base

are separated by an

aluminum barrier formed

over the mixing head.

Injection Type

For compounds with a

Maximum demand of

12.5ml or less the

catalyst is contained

inside the valved mixing

rod while the base is in

the cartridge.

Barrier/Injection Type

For three component compounds,

components of both Injection and

Barrier are combined.

Techkits

Techkit Components

Mix Heads

art Number Description

110-340 1/10 gal. (325ml) Mix Head

110-350 1/10 gal. (325ml) Foiled Mix Head

00-200 Open Mix Head

00-300 Wheel Mix Head

00-310 Foiled Wheel Mix Head

00-320 Half Closed Circle Mix Head

00-330 Foiled Half Closed Circle Mix Head

600-360 20 oz. (591ml) Wheel Mix Head

600-370 20 oz. (591ml) Foiled Wheel Mix Head

00-380 20 oz. (591ml) Spoked Wheel Mix Head

Rods

Part Number Description

600-080 8" (203.2mm) Ram Rod

600-100 6" (152.4mm) Plugged Rod

610-100A 6" (152.4mm) Valved Rod with Piston

800-100 8" (203.2mm) Plugged Rod

810-100A 8" (203.2mm) Valved Rod with Piston

Complete Techkits

Part Number Size Type Cartridge Plunger Cap Mix Head Rod Ram Rod

110-80 1/10 gal. (325ml) Injection TS110C TS2PW TS4C 110-340 810-100A 600-080

110-81 1/10 gal. (325ml) Barrier TS110C TS2PW TS4C 110-350 800-100

110-81T 1/10 gal. (325ml) Taped Barrier TS110C TS2PW TS4C 110-350 800-100

250-60 2 1/2 oz. (74ml) Injection TS25C TS1WP TS2C 600-200 610-100A 600-080

250-61 2 1/2 oz. (74ml) Barrier TS25C TS1WP TS2C 600-310 600-100

250-61T 2 1/2 oz. (74ml) Taped Barrier TS25C TS1WP TS2C 600-310 610-100

250-80 2 1/2 oz. (74ml) Injection TS25C TS1WP TS2C 600-200 810-100A 600-080

250-81 2 1/2 oz. (74ml) Barrier TS25C TS1WP TS2C 600-310 800-100

250-81T 2 1/2 oz. (74ml) Taped Barrier TS25C TS1WP TS2C 600-310 800-100

600-60 6 oz. (177ml) Injection TS60C TS1WP TS2C 600-200 610-100A 600-080

600-61 6 oz. (177ml) Barrier TS60C TS1WP TS2C 600-310 600-100

600-61T 6 oz. (177ml) Taped Barrier TS60C TS1WP TS2C 600-310 600-100

600-80 6 oz. (177ml) Injection TS60C TS1WP TS2C 600-200 810-100A 600-080

600-81 6 oz. (177ml) Barrier TS60C TS1WP TS2C 600-310 800-100

600-81T 6 oz. (177ml) Taped Barrier TS60C TS1WP TS2C 600-310 800-100

800-80 8 oz. (237ml) Injection TS80C TS1WP TS2C 600-200 810-100A 600-080

800-81 8 oz. (237ml) Barrier TS80C TS1WP TS2C 600-310 800-100

800-81T 8 oz. (237ml) Taped Barrier TS80C TS1WP TS2C 600-310 800-100

200-80 20 oz. (591ml) Injection TS20C TS20P TS6C 600-360 810-100A 600-080

200-81 20 oz. (591ml) Barrier TS20C TS20P TS6C 600-370 800-100

200-81T 20 oz. (591ml) Taped Barrier TS20C TS20P TS6C 600-370 800-100

Sealant Smoothing and Removal Tools

Techcon Systems plastic sealant tools are ideal for spreading, smoothing

and removing sealants or adhesives. Approved for use in aerospace

industry, these tools are designed to prevent damage to delicate substrates.

Spatulas made from Nylon. Smoothing tool made from Celcon

PART NUMBER DESCRIPTION

1275-000-001 Spatula, Large

1275-000-002 Spatula, Medium

1275-000-003 Spatula, Small

TS1275-KP Spatula Kit

TS1275-4 Smoothing tool, Red Celcon

Tutorial

ime-Pressure Dispensing

TIme pressure dispensing is the most common dispensing method used today.

Its popularity stems from the need for process control and the fact that it is

possible to dispense from disposable containers without the need for cleaning.

Our time-pressure dispensers deliver a measured amount of air pressure, for a

measured amount of time, to a pre-filled syringe barrel. This controlled shot of air

pressure forces material out of the delivery end of the barrel, through a

dispensing tip, and out to the application surface.

Factors Affecting Dispensing

• PRESSURE: Increasing fluid pressure will

increase dot size and vice versa

• TIME: Increasing dispense time will increase

dot size and vice versa

• DISPENSING TIP SIZE: Larger inside diameter

(orifice) needle results in bigger dot size

Basic Dispensing Guidelines

• SMALL SHOT SIZE = small dispensing tip,

low fluid pressure, short dispense time

• LARGE SHOT SIZE = larger dispensing tip,

higher fluid pressure, longer dispense time

• LOW VISCOSITY FLUID = small dispensing

tip, low pressure, time as required

• HIGH VISCOSITY FLUID = larger dispensing

tip (tapered dispensing tip recommended),

high pressure, time as required

• Position syringe barrel at 45º angle

• Position the dispensing tip close to the

work surface then activate the dispense

cycle and keep the syringe barrel in the

same position until the cycle is completed

• If vacuum “suck-back” is needed, use only

enough vacuum to draw back fluid into the

dispense tip. Excessive vacuum could

draw air into the fluid and also could draw

fluid into the dispenser.

Viscosity Chart

Material Viscosity (Centipoise)

Water 1

Milk 3

Castor Oil 1000

Maple Syrup 5000

Honey 10000

Chocolate Syrup 25000

Ketchup 50000

Sour Cream 100000

Peanut Butter 250000

Shortening 1200000

Shot Size Chart

Dot Diameter Dot Volume Dot Size (actual)

0.010" (0.25mm) 0.0000043 cc

0.020" (0.51mm) 0.00003 cc

0.030" (0.76mm) 0.0001 cc

0.040" (1.02mm) 0.0003 cc

0.050" (1.27mm) 0.0005 cc

0.060" (1.52mm) 0.0009 cc

0.070" (1.78mm) 0.0015 cc

0.080" (2.03mm) 0.0022 cc

0.090" (2.29mm) 0.0031 cc

0.100" (2.54mm) 0.0043 cc