00198761-01_SM_Head_Care_Station_II_EN - 第4页

4 Service Manual SIPLACE Head Care Station II 11/2019 Inhaltsverzeichnis 4.12 Replacing the Head Care Interface .. 38 4.13 Replacing the LabJack .. 41 4.14 Replacing the Board Adapter Head Interface C700B .. 42 4.1…

3Service Manual SIPLACE Head Care Station II 11/2019

Inhaltsverzeichnis

1 Introduction.. 5

1.1 Safety instructions.. 5

1.1.1 Conventions for the use of safety instructions and symbols.. 6

1.1.2 Safety instruction for the power supply.. 7

1.1.3 Safety instructions for the compressed air supply.. 7

1.1.4 Safety instructions on hazardous materials.. 7

1.2 Other instructions.. 7

1.2.1 Environmentally-friendly disposal of materials and components.. 7

1.2.2 Use of original accessories and spare parts.. 7

1.2.3 Information about this service manual.. 8

1.2.4 ESD guidelines.. 8

1.2.4.1 What does ESD mean?.. 8

1.2.4.2 Important measures to protect against static charging.. 8

1.2.4.3 Handling ESD modules.. 8

1.2.4.4 Measurements and modifications to ESD modules.. 9

1.2.4.5 Dispatching ESD modules.. 9

1.2.5 Release history.. 9

1.2.6 SIPLACE on the World Wide Web (WWW).. 9

1.3 Staff qualifications and training.. 10

1.4 Abbreviations.. 10

2 Spare parts overview.. 11

2.1 HCSII Head Unit.. 11

2.2 HCS II Control Box.. 14

2.3 Cables.. 15

2.4 List of all spare parts.. 17

3 Preparatory work..... 19

3.1 Turn off and disconnect the HCS II.. 19

3.2 Equipment and tools.. 19

3.3 Access to the spare parts of the HCS II Head Unit.. 20

3.4 Access to the spare parts of the HCS II Control Box.. 21

3.5 Remove the contactors K3 and K4.. 22

4 Service work – HCSII Head Unit.. 23

4.1 Equipment and tools.. 23

4.2 Replacing the compressed air filter.. 24

4.3 Replacing the cooling air filter element.. 25

4.4 Replacing the Base Adapter Twin / MHCU.. 26

4.5 Replacing the Board Adapter LP Twin.. 28

4.6 Replacing the Base Adapter C&P / MHCU.. 29

4.7 Replacing the Board Adapter LP CPP/C&P20.. 33

4.8 Replacing the Head Interface-C700B.. 34

4.9 Replacing the Board Adapter LP C700B.. 35

4.10 Replacing the Vision Board.. 36

4.11 Replacing the Assembly PCB digital.. 37

4 Service Manual SIPLACE Head Care Station II 11/2019

Inhaltsverzeichnis

4.12 Replacing the Head Care Interface.. 38

4.13 Replacing the LabJack.. 41

4.14 Replacing the Board Adapter Head Interface C700B.. 42

4.15 Replacing the Safety Switch (S10).. 44

4.16 Replacing the Vision Hotlink Adapter.. 46

4.17 Replacing the GigE Board.. 48

5 Service work – HCSII Control Box.. 51

5.1 Equipment and tools.. 51

5.2 Replacing the PCB Power Adjust HCSII compl. (PCB1/PCB2).. 51

5.3 Replacing the AC/DC converter (PS3).. 53

5.4 Replacing the AC/DC converter (PS4).. 54

5.5 Replacing the AC/DC converter (PS1).. 57

5.6 Replacing the BoxPC ABP402-A (iBase).. 59

5.7 Replacing the CAN card.. 61

5.8 Replacing the Hotlink Interface.. 63

5.9 Checking/Adjusting voltage.. 64

6 Maintenance.. 65

1 Introduction

1.1 Safety instructions

Service Manual SIPLACE Head Care Station II 11/2019 5

1 Introduction

This service guide is a manual or reference work for performing service work on the SIPLACE®

Head Care StationII.

1.1 Safety instructions

Knowledge of and compliance with the safety instructions contained in the user manual of the

SIPLACE Head Care Station II (HCS II) is a prerequisite for any service work on the HCS II. The

following safety notes are an extract from the safety instruction of the user manual for HCS II.

DANGER

Nonobservance of these safety instructions may cause injury to personnel and dam-

age to the HCS II!

► Please observe the safety instructions in the user manual for all service work!

► Please observe the safety instructions in this service manual for all service work!

WARNING

Safe operation of the Head Care Station (HCS)

Safe operation of the HCS depends absolutely on the operator being familiar with the user

manual and safety instructions and putting them into effect.

The HCS II cover is always locked during the test sequences as long as the stop or emer-

gency button is not pressed. It is not allowed to remove any cover or bypass the safety

devices/switches of the HCS II during operation.