80S-20用户手册 - 第456页
10 Component handling SIPLACE 80S-20 /F4 User Manual 10.7 Wafflepack Ch anger (80F4) Software version S R.407.xx 01/2001 US Edition 456 It should be note d here tha t the driver notches in the m agazine car riers a re in…
SIPLACE 80S-20/F4 User Manual 10 Component handling
Software version SR.407.xx 01/2001 US Edition 10.7 Wafflepack Changer (80F4)
455
NOTE
If the placement sequence is interrupted with the wafflepack changer being switched off, the set-
up and the current fill level will remain saved in memory. 10
– If the placement sequence is restarted using the set-up which was being used when the se-
quence was aborted, the placement machine will be able to pick up the next component from
the point where it picked up the previous one.
– The position of the trays in the flatpack magazine storage unit and the components they are
filled with is added to the set-up. The wafflepack changer is defined as Location 1. In this con-
nection see UNIX line computer user manual, under 'Station editor'.
10.7.4 Inserting the Trays
The trays are monitored to make sure they are in the correct position in the magazine storage 10
Fig. 10.7.4 Position of the trays - viewed from the top
(1) Transport direction
(2) Driver notch
(3) Magazine storage unit
(4) Check notch
(5) Driver notch
10 Component handling SIPLACE 80S-20/F4 User Manual
10.7 Wafflepack Changer (80F4) Software version SR.407.xx 01/2001 US Edition
456
It should be noted here that the driver notches in the magazine carriers are inserted forwards with
respect to the direction of transport (see Fig. 10.7.4
). The check notches of the individual maga-
zine carriers must be positioned one above the other and point in the direction of the magazine
storage unit. 10
10.7.5 Display and Operating Elements
The wafflepack changer has an EMERGENCY STOP mushroom-head push-button and a switch
for changing the speed. These two control elements are located on the machine base at the rear
of the wafflepack changer. 10
Key - slow 10
With flatpack magazines carrying small components which could fall out of their pockets if the flat-
pack magazine moves quickly, it is possible to reduce the speed for the flatpack magazine.
Press the Slow key.
All flatpack magazines will now travel at a slower speed. 10
EMERGENCY STOP button 10
Press the EMERGENCY STOP mushroom-head push-button. The power supply will be switched
off and the entire system shut down. 10
10.7.6 Safety Devices
EMERGENCY STOP mushroom-head push-button 10
The entire system with, for example, SIPLACE F and wafflepack changer is immediately stopped.
At this point placement can be continued or aborted. Make sure that all boards have been com-
pletely assembled. 10
Safety panel 10
Once the safety panels are opened the wafflepack changer is switched into a de-energized state
and the wafflepack changer’s operational sequence stopped. Upon the safety panel being closed
the wafflepack changer resumes operations. 10
CAUTION
The wafflepack changer safety door should not be opened while a component is being picked up
from the wafflepack changer. 10
SIPLACE 80S-20/F4 User Manual 10 Component handling
Software version SR.407.xx 01/2001 US Edition 10.7 Wafflepack Changer (80F4)
457
10.7.7 Refilling the Wafflepack Changer
NOTE
The trays with the item numbers 00132110-04 (old) or 00116 431-xx (new) can both be used. How-
ever the two types cannot be used together: in other words, only trays of exactly the same type
can be used at one time in the set-up. 10
– The wafflepack changer can be refilled without the machine having to stop.
– It is possible to approach and quit the filling position of the wafflepack changer even while
placement is in progress. In this connection see also Section 4.3.5
of this user’s manual.
– In the Feeders menu and in its submenu "Wafflepack changer" those functions are described
which can be performed using the wafflepack changer.
– If a wafflepack changer is physically installed and wired up to the corresponding location it will
be possible to approach and quit under Single functions even when there is no corresponding
set-up. It is not possible to input the fill level.
– If refilling is carried out with a different set-up during the course of placement, the fill levels will
have to be communicated to the station afterwards (after transmission of the corresponding
set-up).
– Checking the magazine carrier assignments after quitting the refill position will be carried out
against the current set-up obtaining at the station. If refilling has already been carried out for a
subsequent set-up, the information in response to the request may not agree with the future
set-up.
10.7.8 System Behavior in Fault Situations
– If the refill position is selected during pick-up or when a magazine carrier is being changed, the
request will be rejected with the message "Wafflepack changer currently being processed".
Once the pick-up has been completed it will still be necessary to reselect the menu item Go to
refill position.
– If the placement head accesses the wafflepack changer while it is in the refill position, the
placement sequence will be suspended until after the status message 'Waiting for wafflepack
changer refill position to be quit' has been issued and refilling of the wafflepack changer has
been finished by the operator.
– If the operator selects any other wafflepack changer function, apart from Quit refill position,
while the changer is still in the refill position, the request will be refused with the message Waf-
flepack changer in refill position. The same will apply with Quit refill position if the changer is
not actually in the refill position.
– If a wafflepack changer function is selected for a location where there is no wafflepack changer
then this will be refused after a 10 sec timeout with the message "No wafflepack changer at
this location".