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维修调整要领书 i 目 录 1 XY 装置 ................................................................ ................................................................ ....................................... 1-1 1-1 ． 同步皮带 的更换和张力调整 ....…

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维修调整要领书
i
目 录
1
XY 装置 ....................................................................................................................................................................... 1-1
1-1． 同步皮带的更换和张力调整 .......................................................................................................................... 1-1
1-1-1． 同步皮带 XM ............................................................................................................................................... 1-1
1-1-2． 同步皮带 XB ................................................................................................................................................ 1-3
1-1-3． 同步皮带 YM ............................................................................................................................................... 1-6
1-1-4． 同步皮带 YB ................................................................................................................................................ 1-7
1-2． 各皮带轮的更换................................................................................................................................................ 1-10
1-2-1． 皮带轮 XA 的更换 .................................................................................................................................. 1-10
1-2-2． 皮带轮 XM（X 马达组件）的更换 ...................................................................................................... 1-10
1-2-3． 皮带轮 YA 的更换 .................................................................................................................................. 1-10
1-2-4． 皮带轮 YM（Y 马达组件）的更换 ...................................................................................................... 1-10
1-2-5． 皮带轮 YB 的更换 .................................................................................................................................. 1-10
1-3． 伺服马达的更换................................................................................................................................................ 1-11
1-3-1． X 马达的更换 ........................................................................................................................................... 1-11
1-3-2． Y 马达的更换 ........................................................................................................................................... 1-11
1-4． 电磁标尺的更换................................................................................................................................................ 1-12
1-4-1． 电磁标尺安装位置 ................................................................................................................................. 1-12
1-4-2． 电磁标尺的盖子 ..................................................................................................................................... 1-14
1-4-3． 传感器头和后通路的间隙（仅 Y 轴） .............................................................................................. 1-16
1-5． 限制传感器、X 轴原点附近传感器的更换 ............................................................................................. 1-17
1-5-1． X 轴限制传感器、X 轴原点附近传感器的更换 .......................................................................... 1-17
1-5-2． Y 轴限制传感器、Y 轴原点附近传感器的更换 .......................................................................... 1-18
1-5-3． Y 轴限制传感器、Y 轴原点附近传感器的更换（KE-1070C/2070C） ............................ 1-19
1-6． 原点传感器的更换 ........................................................................................................................................... 1-20
1-6-1． X 轴 .............................................................................................................................................................. 1-20
1-6-2． Y 轴 .............................................................................................................................................................. 1-20
1-7． 塑料导轨的更换................................................................................................................................................ 1-21
1-7-1． X 轴塑料导轨的更换 X 轴塑料导轨（货号 40046023） .................................................... 1-21
1-7-2． Y 轴塑料导轨的更换 Y 轴塑料导轨（货号 40046022） .................................................... 1-22
1-8． XY 拖链电缆束线的更换要领说明 ............................................................................................................ 1-23
1-8-1． 拆下 X 电缆 ............................................................................................................................................... 1-23
1-8-2． 电缆标识（X）的确认 ......................................................................................................................... 1-25
1-8-3． 电缆的装配 ............................................................................................................................................... 1-26
1-8-4． 电缆粘连部的分离 ................................................................................................................................. 1-28
1-8-5． 拆下 Y 轴电缆 .......................................................................................................................................... 1-29
1-8-6． 给 Y 轴拖链电缆作记号....................................................................................................................... 1-29
1-8-7． 电缆支座的装配 ..................................................................................................................................... 1-30
1-8-8． 贴片头周围的配线 ................................................................................................................................. 1-35
1-9． XY 拖链电缆束线的更换要领说明 (KE-2080R) .................................................................................. 1-36
1-9-1． 拆下 X 电缆 ............................................................................................................................................... 1-36
1-9-2． 电缆标识（X）的确认 ......................................................................................................................... 1-39
1-9-3． 电缆的装配 ............................................................................................................................................... 1-41
1-9-4． 电缆粘连部的分离 ................................................................................................................................. 1-43
1-9-5． 拆下 Y 轴电缆 .......................................................................................................................................... 1-44
维修调整要领书
ii
1-9-6． 给 Y 轴拖链电缆作记号....................................................................................................................... 1-44
1-9-7． 电缆支座的装配 ..................................................................................................................................... 1-45
1-9-8． 贴片头周围的配线 ................................................................................................................................. 1-50
2
贴装头装置 ................................................................................................................................................................ 2-1
2-1． 贴装头装置的更换和更换后的调整 ............................................................................................................ 2-1
2-1-1． LNC 贴装头 .................................................................................................................................................. 2-1
2-1-2． IC 贴装头 (KE-1080/2080) ................................................................................................................... 2-3
2-1-3． IC 贴装头 (KE-2080R) ............................................................................................................................ 2-4
2-2． 马达的更换 ............................................................................................................................................................ 2-5
2-2-1． Z 马达（LNC 贴装头） .......................................................................................................................... 2-5
2-2-2． θ 马达（LNC 贴装头） ........................................................................................................................ 2-7
2-2-3． Z 马达（IC 贴装头） ............................................................................................................................... 2-8
2-2-4． θ 马达（IC 贴装头: KE-1080/2080） .......................................................................................... 2-10
2-2-5． θ 马达（IC 贴装头: KE-2080R） ................................................................................................... 2-11
2-3． Z 传感器的更换 ................................................................................................................................................ 2-12
2-3-1． LNC 贴装头 ............................................................................................................................................... 2-12
2-3-2． IC 贴装头 ................................................................................................................................................... 2-13
2-4． T 传感器的更换 (KE-2080R) ...................................................................................................................... 2-14
2-5． 激光传感器的更换 ........................................................................................................................................... 2-15
2-5-1． LNC 的更换 ............................................................................................................................................... 2-15
2-5-2． 触点传感器的更换 (KE-1080/2080) .............................................................................................. 2-16
2-5-3． FMLA 的更换 (KE-2080R) .................................................................................................................. 2-18
2-6． 贴装头提升气缸的更换 ................................................................................................................................. 2-20
2-7． 皮带的更换 ......................................................................................................................................................... 2-21
2-7-1． LNC 贴装头 ............................................................................................................................................... 2-21
2-7-2． IC 贴装头 ................................................................................................................................................... 2-22
2-8． Z 滑动轴的更换 ................................................................................................................................................ 2-24
2-9． 更换后重新调整项目一览 ............................................................................................................................ 2-25
3
贴装头周边 ................................................................................................................................................................ 3-1
3-1． 推顶器的更换 ....................................................................................................................................................... 3-1
3-2． 坏标记传感器的更换 ......................................................................................................................................... 3-2
3-2-1． 传感器部 ....................................................................................................................................................... 3-2
3-2-2． 传感器高度的调整 .................................................................................................................................... 3-2
3-2-3． 放大器部 ....................................................................................................................................................... 3-3
3-2-4． 光学纤维往放大器的安装 (放大器 F10R) .................................................................................... 3-3
3-2-5． 坏标记传感器组件的开关设定 (放大器 F10R) .......................................................................... 3-4
3-2-6． F70R 光纤传感器放大器的安装与设定 ........................................................................................... 3-4
3-2-7． F70R 光纤传感器放大器的手动设定方法 ...................................................................................... 3-7
3-3． HMS 的更换 ........................................................................................................................................................... 3-8
3-3-1． HMS 头部的更换 ....................................................................................................................................... 3-8
3-3-2． 放大器的更换 ............................................................................................................................................. 3-8
3-3-3． 贴标签 ............................................................................................................................................................ 3-9
3-3-4． HMS 高度调整 ............................................................................................................................................ 3-9
3-4． 贴装头电路板的更换 ...................................................................................................................................... 3-10
3-4-1． 贴装头主电路板的更换 ....................................................................................................................... 3-10