JUKI_KE-2070-2080_MAINTE_CH - 第4页

维修调整要领书 ii 1-9-6 ．给 Y 轴拖链电缆作记号 ....................................................................................................................... 1-44 1-9-7 ．电缆支座的装配 ...............................................…

维修调整要领书

XY 装置 ....................................................................................................................................................................... 1-1

1-1．同步皮带的更换和张力调整 .......................................................................................................................... 1-1

1-1-1．同步皮带 XM ............................................................................................................................................... 1-1

1-1-2．同步皮带 XB ................................................................................................................................................ 1-3

1-1-3．同步皮带 YM ............................................................................................................................................... 1-6

1-1-4．同步皮带 YB ................................................................................................................................................ 1-7

1-2．各皮带轮的更换................................................................................................................................................ 1-10

1-2-1．皮带轮 XA 的更换 .................................................................................................................................. 1-10

1-2-2．皮带轮 XM（X 马达组件）的更换 ...................................................................................................... 1-10

1-2-3．皮带轮 YA 的更换 .................................................................................................................................. 1-10

1-2-4．皮带轮 YM（Y 马达组件）的更换 ...................................................................................................... 1-10

1-2-5．皮带轮 YB 的更换 .................................................................................................................................. 1-10

1-3．伺服马达的更换................................................................................................................................................ 1-11

1-3-1． X 马达的更换 ........................................................................................................................................... 1-11

1-3-2． Y 马达的更换 ........................................................................................................................................... 1-11

1-4．电磁标尺的更换................................................................................................................................................ 1-12

1-4-1．电磁标尺安装位置 ................................................................................................................................. 1-12

1-4-2．电磁标尺的盖子 ..................................................................................................................................... 1-14

1-4-3．传感器头和后通路的间隙（仅 Y 轴） .............................................................................................. 1-16

1-5．限制传感器、X 轴原点附近传感器的更换 ............................................................................................. 1-17

1-5-1． X 轴限制传感器、X 轴原点附近传感器的更换 .......................................................................... 1-17

1-5-2． Y 轴限制传感器、Y 轴原点附近传感器的更换 .......................................................................... 1-18

1-5-3． Y 轴限制传感器、Y 轴原点附近传感器的更换（KE-1070C/2070C） ............................ 1-19

1-6．原点传感器的更换 ........................................................................................................................................... 1-20

1-6-1． X 轴 .............................................................................................................................................................. 1-20

1-6-2． Y 轴 .............................................................................................................................................................. 1-20

1-7．塑料导轨的更换................................................................................................................................................ 1-21

1-7-1． X 轴塑料导轨的更换 X 轴塑料导轨（货号 40046023） .................................................... 1-21

1-7-2． Y 轴塑料导轨的更换 Y 轴塑料导轨（货号 40046022） .................................................... 1-22

1-8． XY 拖链电缆束线的更换要领说明 ............................................................................................................ 1-23

1-8-1．拆下 X 电缆 ............................................................................................................................................... 1-23

1-8-2．电缆标识（X）的确认 ......................................................................................................................... 1-25

1-8-3．电缆的装配 ............................................................................................................................................... 1-26

1-8-4．电缆粘连部的分离 ................................................................................................................................. 1-28

1-8-5．拆下 Y 轴电缆 .......................................................................................................................................... 1-29

1-8-6．给 Y 轴拖链电缆作记号....................................................................................................................... 1-29

1-8-7．电缆支座的装配 ..................................................................................................................................... 1-30

1-8-8．贴片头周围的配线 ................................................................................................................................. 1-35

1-9． XY 拖链电缆束线的更换要领说明 (KE-2080R) .................................................................................. 1-36

1-9-1．拆下 X 电缆 ............................................................................................................................................... 1-36

1-9-2．电缆标识（X）的确认 ......................................................................................................................... 1-39

1-9-3．电缆的装配 ............................................................................................................................................... 1-41

1-9-4．电缆粘连部的分离 ................................................................................................................................. 1-43

1-9-5．拆下 Y 轴电缆 .......................................................................................................................................... 1-44

维修调整要领书

1-9-6．给 Y 轴拖链电缆作记号....................................................................................................................... 1-44

1-9-7．电缆支座的装配 ..................................................................................................................................... 1-45

1-9-8．贴片头周围的配线 ................................................................................................................................. 1-50

贴装头装置 ................................................................................................................................................................ 2-1

2-1．贴装头装置的更换和更换后的调整 ............................................................................................................ 2-1

2-1-1． LNC 贴装头 .................................................................................................................................................. 2-1

2-1-2． IC 贴装头 (KE-1080/2080) ................................................................................................................... 2-3

2-1-3． IC 贴装头 (KE-2080R) ............................................................................................................................ 2-4

2-2．马达的更换 ............................................................................................................................................................ 2-5

2-2-1． Z 马达（LNC 贴装头） .......................................................................................................................... 2-5

2-2-2． θ 马达（LNC 贴装头） ........................................................................................................................ 2-7

2-2-3． Z 马达（IC 贴装头） ............................................................................................................................... 2-8

2-2-4． θ 马达（IC 贴装头: KE-1080/2080） .......................................................................................... 2-10

2-2-5． θ 马达（IC 贴装头: KE-2080R） ................................................................................................... 2-11

2-3． Z 传感器的更换 ................................................................................................................................................ 2-12

2-3-1． LNC 贴装头 ............................................................................................................................................... 2-12

2-3-2． IC 贴装头 ................................................................................................................................................... 2-13

2-4． T 传感器的更换 (KE-2080R) ...................................................................................................................... 2-14

2-5．激光传感器的更换 ........................................................................................................................................... 2-15

2-5-1． LNC 的更换 ............................................................................................................................................... 2-15

2-5-2．触点传感器的更换 (KE-1080/2080) .............................................................................................. 2-16

2-5-3． FMLA 的更换 (KE-2080R) .................................................................................................................. 2-18

2-6．贴装头提升气缸的更换 ................................................................................................................................. 2-20

2-7．皮带的更换 ......................................................................................................................................................... 2-21

2-7-1． LNC 贴装头 ............................................................................................................................................... 2-21

2-7-2． IC 贴装头 ................................................................................................................................................... 2-22

2-8． Z 滑动轴的更换 ................................................................................................................................................ 2-24

2-9．更换后重新调整项目一览 ............................................................................................................................ 2-25

贴装头周边 ................................................................................................................................................................ 3-1

3-1．推顶器的更换 ....................................................................................................................................................... 3-1

3-2．坏标记传感器的更换 ......................................................................................................................................... 3-2

3-2-1．传感器部 ....................................................................................................................................................... 3-2

3-2-2．传感器高度的调整 .................................................................................................................................... 3-2

3-2-3．放大器部 ....................................................................................................................................................... 3-3

3-2-4．光学纤维往放大器的安装 (放大器 F10R) .................................................................................... 3-3

3-2-5．坏标记传感器组件的开关设定 (放大器 F10R) .......................................................................... 3-4

3-2-6． F70R 光纤传感器放大器的安装与设定 ........................................................................................... 3-4

3-2-7． F70R 光纤传感器放大器的手动设定方法 ...................................................................................... 3-7

3-3． HMS 的更换 ........................................................................................................................................................... 3-8

3-3-1． HMS 头部的更换 ....................................................................................................................................... 3-8

3-3-2．放大器的更换 ............................................................................................................................................. 3-8

3-3-3．贴标签 ............................................................................................................................................................ 3-9

3-3-4． HMS 高度调整 ............................................................................................................................................ 3-9

3-4．贴装头电路板的更换 ...................................................................................................................................... 3-10

3-4-1．贴装头主电路板的更换 ....................................................................................................................... 3-10

维修调整要领书

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OCC 装配 ................................................................................................................................................................... 4-1

4-1． OCC 装配件更换 ................................................................................................................................................. 4-1

4-2． CCD 摄像机、镜头的更换 .............................................................................................................................. 4-2

4-3． OCC 同轴／角度照明电路板组件的更换 ................................................................................................. 4-3

4-4．滤光镜的更换 ....................................................................................................................................................... 4-4

4-5．对焦调整 ................................................................................................................................................................. 4-6

4-6． OCC 照明的光亮调整........................................................................................................................................ 4-7

4-7．识别镀锡印刷补偿贴片位置照明（Option） .......................................................................................... 4-7

4-7-1．识别镀锡印刷补偿贴片位置照明的更换 ........................................................................................ 4-7

4-7-2．识别镀锡印刷补偿贴片位置照明的光量调整 ............................................................................... 4-8

4-8．更换后的重新调整一览 .................................................................................................................................... 4-9

基板传送装置 ............................................................................................................................................................ 5-1

5-1．传送皮带的更换................................................................................................................................................... 5-1

5-2．传送皮带轮的更换 .............................................................................................................................................. 5-2

5-2-1．传送皮带轮 A 组：E21117150A0 ....................................................................................................... 5-2

5-2-2．传送皮带轮 B 组：E20897210A0 ....................................................................................................... 5-2

5-3． IN/OUT 马达的更换 ........................................................................................................................................... 5-3

5-4． CENT 马达的更换 ............................................................................................................................................... 5-4

5-5． IN/OUT 传感器的更换 ...................................................................................................................................... 5-5

5-6． WAIT 传感器的更换 ........................................................................................................................................... 5-6

5-6-1．光纤部的更换 ............................................................................................................................................. 5-6

5-6-2．放大器的更换 ............................................................................................................................................. 5-7

5-7． STOP/C.OUT 传感器的更换 .......................................................................................................................... 5-8

5-8．止动器缸筒的更换 .............................................................................................................................................. 5-9

5-9．支撑台原点传感器（BU 原点传感器）的更换 ................................................................................... 5-10

5-10． T-PIN 传感器的更换（选购品） ............................................................................................................ 5-11

5-11．推顶器 Y 缸筒的更换（外形基准） ...................................................................................................... 5-12

5-12．推顶器 X 缸筒的更换（外形基准） ...................................................................................................... 5-13

5-13．减压阀的更换 .................................................................................................................................................. 5-13

5-14．中心销的更换（选购品） .......................................................................................................................... 5-14

5-15．支撑台马达的更换（BU 马达的更换） ............................................................................................... 5-15

5-15-1．转矩架和支撑台马达的间隙 ........................................................................................................... 5-15

5-15-2．支撑台驱动用同步皮带的张力调整 ............................................................................................ 5-16

5-15-3．支撑台的平面调整 .............................................................................................................................. 5-17

5-16．支撑台 ENC 的更换 ...................................................................................................................................... 5-18

5-17．后备止动器（CE 机） ................................................................................................................................. 5-19

5-18．电磁阀 ................................................................................................................................................................ 5-20

5-18-1．电磁阀（KE-1070C） ........................................................................................................................ 5-20

5-18-2．电磁阀（KE-2070/2080/2080R/1080） .................................................................................... 5-21

CAL 块 ......................................................................................................................................................................... 6-1

6-1． CAL 基板组的更换 ............................................................................................................................................. 6-1

6-2．更换取出器 ............................................................................................................................................................ 6-2

6-3．测力传感器的更換 .............................................................................................................................................. 6-3