JUKI_KE-2070-2080_MAINTE_CH - 第5页

维修调整要领书 iii 4 OCC 装配 ................................................................ ................................................................ ................................... 4-1 4-1 ． OCC 装配件更换 .............…

100%1 / 341
维修调整要领书
ii
1-9-6． 给 Y 轴拖链电缆作记号....................................................................................................................... 1-44
1-9-7． 电缆支座的装配 ..................................................................................................................................... 1-45
1-9-8． 贴片头周围的配线 ................................................................................................................................. 1-50
2
贴装头装置 ................................................................................................................................................................ 2-1
2-1． 贴装头装置的更换和更换后的调整 ............................................................................................................ 2-1
2-1-1． LNC 贴装头 .................................................................................................................................................. 2-1
2-1-2． IC 贴装头 (KE-1080/2080) ................................................................................................................... 2-3
2-1-3． IC 贴装头 (KE-2080R) ............................................................................................................................ 2-4
2-2． 马达的更换 ............................................................................................................................................................ 2-5
2-2-1． Z 马达（LNC 贴装头） .......................................................................................................................... 2-5
2-2-2． θ 马达（LNC 贴装头） ........................................................................................................................ 2-7
2-2-3． Z 马达（IC 贴装头） ............................................................................................................................... 2-8
2-2-4． θ 马达（IC 贴装头: KE-1080/2080） .......................................................................................... 2-10
2-2-5． θ 马达（IC 贴装头: KE-2080R） ................................................................................................... 2-11
2-3． Z 传感器的更换 ................................................................................................................................................ 2-12
2-3-1． LNC 贴装头 ............................................................................................................................................... 2-12
2-3-2． IC 贴装头 ................................................................................................................................................... 2-13
2-4． T 传感器的更换 (KE-2080R) ...................................................................................................................... 2-14
2-5． 激光传感器的更换 ........................................................................................................................................... 2-15
2-5-1． LNC 的更换 ............................................................................................................................................... 2-15
2-5-2． 触点传感器的更换 (KE-1080/2080) .............................................................................................. 2-16
2-5-3． FMLA 的更换 (KE-2080R) .................................................................................................................. 2-18
2-6． 贴装头提升气缸的更换 ................................................................................................................................. 2-20
2-7． 皮带的更换 ......................................................................................................................................................... 2-21
2-7-1． LNC 贴装头 ............................................................................................................................................... 2-21
2-7-2． IC 贴装头 ................................................................................................................................................... 2-22
2-8． Z 滑动轴的更换 ................................................................................................................................................ 2-24
2-9． 更换后重新调整项目一览 ............................................................................................................................ 2-25
3
贴装头周边 ................................................................................................................................................................ 3-1
3-1． 推顶器的更换 ....................................................................................................................................................... 3-1
3-2． 坏标记传感器的更换 ......................................................................................................................................... 3-2
3-2-1． 传感器部 ....................................................................................................................................................... 3-2
3-2-2． 传感器高度的调整 .................................................................................................................................... 3-2
3-2-3． 放大器部 ....................................................................................................................................................... 3-3
3-2-4． 光学纤维往放大器的安装 (放大器 F10R) .................................................................................... 3-3
3-2-5． 坏标记传感器组件的开关设定 (放大器 F10R) .......................................................................... 3-4
3-2-6． F70R 光纤传感器放大器的安装与设定 ........................................................................................... 3-4
3-2-7． F70R 光纤传感器放大器的手动设定方法 ...................................................................................... 3-7
3-3． HMS 的更换 ........................................................................................................................................................... 3-8
3-3-1． HMS 头部的更换 ....................................................................................................................................... 3-8
3-3-2． 放大器的更换 ............................................................................................................................................. 3-8
3-3-3． 贴标签 ............................................................................................................................................................ 3-9
3-3-4． HMS 高度调整 ............................................................................................................................................ 3-9
3-4． 贴装头电路板的更换 ...................................................................................................................................... 3-10
3-4-1． 贴装头主电路板的更换 ....................................................................................................................... 3-10
维修调整要领书
iii
4
OCC 装配 ................................................................................................................................................................... 4-1
4-1． OCC 装配件更换 ................................................................................................................................................. 4-1
4-2． CCD 摄像机、镜头的更换 .............................................................................................................................. 4-2
4-3． OCC 同轴／角度照明电路板组件的更换 ................................................................................................. 4-3
4-4． 滤光镜的更换 ....................................................................................................................................................... 4-4
4-5． 对焦调整 ................................................................................................................................................................. 4-6
4-6． OCC 照明的光亮调整........................................................................................................................................ 4-7
4-7． 识别镀锡印刷补偿贴片位置照明（Option） .......................................................................................... 4-7
4-7-1． 识别镀锡印刷补偿贴片位置照明的更换 ........................................................................................ 4-7
4-7-2． 识别镀锡印刷补偿贴片位置照明的光量调整 ............................................................................... 4-8
4-8． 更换后的重新调整一览 .................................................................................................................................... 4-9
5
基板传送装置 ............................................................................................................................................................ 5-1
5-1． 传送皮带的更换................................................................................................................................................... 5-1
5-2． 传送皮带轮的更换 .............................................................................................................................................. 5-2
5-2-1． 传送皮带轮 A 组：E21117150A0 ....................................................................................................... 5-2
5-2-2． 传送皮带轮 B 组：E20897210A0 ....................................................................................................... 5-2
5-3． IN/OUT 马达的更换 ........................................................................................................................................... 5-3
5-4． CENT 马达的更换 ............................................................................................................................................... 5-4
5-5． IN/OUT 传感器的更换 ...................................................................................................................................... 5-5
5-6． WAIT 传感器的更换 ........................................................................................................................................... 5-6
5-6-1． 光纤部的更换 ............................................................................................................................................. 5-6
5-6-2． 放大器的更换 ............................................................................................................................................. 5-7
5-7． STOP/C.OUT 传感器的更换 .......................................................................................................................... 5-8
5-8． 止动器缸筒的更换 .............................................................................................................................................. 5-9
5-9． 支撑台原点传感器（BU 原点传感器）的更换 ................................................................................... 5-10
5-10． T-PIN 传感器的更换（选购品） ............................................................................................................ 5-11
5-11． 推顶器 Y 缸筒的更换（外形基准） ...................................................................................................... 5-12
5-12． 推顶器 X 缸筒的更换（外形基准） ...................................................................................................... 5-13
5-13． 减压阀的更换 .................................................................................................................................................. 5-13
5-14． 中心销的更换（选购品） .......................................................................................................................... 5-14
5-15． 支撑台马达的更换（BU 马达的更换） ............................................................................................... 5-15
5-15-1． 转矩架和支撑台马达的间隙 ........................................................................................................... 5-15
5-15-2． 支撑台驱动用同步皮带的张力调整 ............................................................................................ 5-16
5-15-3． 支撑台的平面调整 .............................................................................................................................. 5-17
5-16． 支撑台 ENC 的更换 ...................................................................................................................................... 5-18
5-17． 后备止动器（CE 机） ................................................................................................................................. 5-19
5-18． 电磁阀 ................................................................................................................................................................ 5-20
5-18-1． 电磁阀（KE-1070C） ........................................................................................................................ 5-20
5-18-2． 电磁阀（KE-2070/2080/2080R/1080） .................................................................................... 5-21
6
CAL 块 ......................................................................................................................................................................... 6-1
6-1． CAL 基板组的更换 ............................................................................................................................................. 6-1
6-2． 更换取出器 ............................................................................................................................................................ 6-2
6-3． 测力传感器的更換 .............................................................................................................................................. 6-3
维修调整要领书
iv
7
ATC .............................................................................................................................................................................. 7-1
7-1． 气缸的更换 ............................................................................................................................................................ 7-1
7-2． ATC OPEN/CLOSE 传感器的更换 .............................................................................................................. 7-4
7-3． 速度控制器的调整 .............................................................................................................................................. 7-4
8
VCS .............................................................................................................................................................................. 8-1
8-1． CCD 摄像机、镜头的更换 （建议以 VCS 摄像机组进行更换。） .......................................... 8-1
8-2． 标准 VCS→选购品 VCS 变换气缸的更换 ................................................................................................ 8-3
8-3． 各照明基板的更换 .............................................................................................................................................. 8-4
8-3-1． 透过照明基板、同轴照明基板............................................................................................................ 8-4
8-3-2． 下方照明基板、侧照明基板 ................................................................................................................ 8-5
9
供料器・一次更换台车（选购品） .................................................................................................................. 9-1
9-1． 整体图 ...................................................................................................................................................................... 9-1
9-2． 驱动器气缸的更换 .............................................................................................................................................. 9-2
9-3． 驱动器气缸的速度控制调整 .......................................................................................................................... 9-4
9-4． 供料器基板、供料器 I/F 基板的更换 ....................................................................................................... 9-5
9-5． 供料器上升气缸的更换 .................................................................................................................................... 9-6
9-6． 供料器提升气缸的速度控制调整（选购品、一次更换台） ............................................................ 9-7
9-7． 供料器 UP 检测传感器的更换（选购品、一次更换台） .................................................................. 9-8
9-8． 选择器的更换（选购品、一次更换台） .................................................................................................. 9-9
9-9． 辊拨杆的更换（选购品、一次更换台） ............................................................................................... 9-10
10
空气机器 ................................................................................................................................................................... 10-1
10-1． 数字压力开关的更换 ................................................................................................................................... 10-1
10-1-1． 数字压力开关的调整 ......................................................................................................................... 10-1
10-2． 滤清器的更换 .................................................................................................................................................. 10-3
10-3． 真空计的更换 .................................................................................................................................................. 10-4
10-4． 真空泵部件的更换（选项品） ................................................................................................................ 10-5
10-4-1． KE-2070 Rev. E、KE-2080 Rev. G、KE-2080R Rev. A 以前的版本时 ......................... 10-5
10-4-2． KE-2070 Rev. F、KE-2080 Rev. H、KE-2080R Rev. B 以后的版本时 ......................... 10-6
11
SW 类 ......................................................................................................................................................................... 11-1
11-1． 按键开关的更换 ............................................................................................................................................. 11-1
11-2． 紧急停止开关的更换 ................................................................................................................................... 11-2
11-3． 护罩打开开关的更换 ................................................................................................................................... 11-3
11-3-1． 开关主体 （KE-2070/2080/2080R/1070/1080） ..................................................................... 11-3
11-3-2． 开关主体（KE-1070C/2070C） .................................................................................................... 11-4
11-3-3． 操作键 ...................................................................................................................................................... 11-6
11-4． 按键开关（CE 对应机） ............................................................................................................................ 11-7
12
供料器跳起传感器的更换、调整 ..................................................................................................................... 12-1
13
其它机器 ................................................................................................................................................................... 13-1
13-1． 图像监视器的更换方法 ............................................................................................................................... 13-1
13-1-1． CRT 监视器 → LCD 监视器的更换 ......................................................................................... 13-1
13-1-2． 图像监视器（LCD）的更换 ............................................................................................................ 13-4
13-2． FDD 的更换 （选购品） ............................................................................................................................ 13-5