SIPLACE X4 S micron X4i S micron - 第24页

24 Component feeding SIPLACE SmartFeeder X SIPLACE SmartFeeder X are intelligent tape feeder modules for flexible produc- tion environments, which simplify upgrading and co n- version tasks considerably. Since all SIPLAC…

Component feeding

Component trolley X

The SIPLACE X component

trolleys are independent and

easily maneuverable mod-

ules. Four component trol-

leys, each with 40 tracks, can

be docked onto SIPLACE X

machines. The tape reels are

taken up into the tape con-

tainer of the component trol-

ley. A cutting device on the

machine automatically cuts

up the used tape material.

The component trolleys can

be set up directly on the

machine or at an external

setup area with feeder mod-

ules. The benefits of offline

setup are that the configura-

tions can be prepared with-

out stopping the line.

This allows the setup to be

changed very quickly, using

the changeover table princi-

ple, to rapidly change the

component trolleys.

The SIPLACE X component

trolleys also support fast set-

ting up and tearing down of

feeder modules even during

the placement process.

Tapes can be spliced without

stopping the machine.

For safety reasons, unoccu-

pied locations are fitted with

so-called dummy feeder

modules.

Component trolley X

Tape container

Waste container for remaining empty tape

Changeover table

Component supply Tracks occupied

4 component trolleys X on the SIPLACE X2 S / X3 S / X4 S

4 component trolleys X on the SIPLACE X4i S:

160 feeder modules, each with 8 mm X

148 feeder modules, each with 8 mm X

Tape reel diameter

Standard

Maximum

To 432 mm (17")

483 mm (19")

Component trolley changeover time < 1 minute

Alternative feeder modules with adapter X Tape feeder modules, reject conveyors,

stick magazine and label presenters.

Component feeding

SIPLACE SmartFeeder X

are intelligent tape feeder

modules for flexible produc-

tion environments, which

simplify upgrading and con-

version tasks considerably.

Since all SIPLACE Smart-

Feeder X support tape splic-

ing as a standard, this

prevents machine stoppages

when refilling.

The benefits at a glance:

Conversion-friendly

• Omega profiles on the

tape feeder module and

table facilitate safe and

reliable upgrading and

conversion of tape feeder

modules during ongoing

production.

Robust

• Brushless motors extend

the service life of the

SIPLACE SmartFeeder X.

Intelligent

• A unique ID ensures a pre-

cise assignment of the

component to the

SIPLACE SmartFeeder X.

This makes reliable setup

verification very simple.

• Component pitch, feeder

speed and other functions

are automatically set

when the setup program is

downloaded.

High feeding accuracy

• Closed loop control path

measurement ensures

highly accurate compo-

nent feeding, even for

0201 (metric) placements

with standard feeders.

Operator-friendly

• Contactless data and

power transmission make

it easier to attach/remove

the SIPLACE SmartFeed-

er X

• A multicolor status display

signals the operating sta-

tuses of the SIPLACE

SmartFeeder X.

Technical data

SIPLACE SmartFeeder X

L x H

[mm]

Width

[mm]

Loca-

tion

Transport

increment

[mm]

Max. tape

height

[mm]

SIPLACE SmartFeeder 4 mm X 587x200 10.8 1 1 1.1

SIPLACE SmartFeeder 8 mm X 587x200 10.8 1 1/2/4/8 3.5

SIPLACE SmartFeeder 2x8 mm X 587x200 22.9 2 1/2/4/8 3.5

SIPLACE SmartFeeder 12 mm X 587x200 22,6 2 4 - 16

SIPLACE SmartFeeder 16 mm X 587x200 22,6 2 4 - 20

SIPLACE SmartFeeder 24 mm X 587x200 34,4 3 4 - 32

SIPLACE SmartFeeder 32 mm X 587x200 46,2 4 4 - 40

SIPLACE SmartFeeder 44 mm X 587x200 58,0 5 4 - 52

SIPLACE SmartFeeder 56 mm X 587x200 69.8 6 4 - 64

SIPLACE SmartFeeder 72 mm X 587x200 81,6 7 4 - 80

SIPLACE SmartFeeder 88 mm X 587x200 105.2 9 4 - 96

SIPLACE SmartFeeder 104 mm X 587x200 128,9 11 4 - 96

Tape reels 178 to 330.2 mm in diameter (7" - 13")

Changeover time ≤ 8 s

a) In 4mm steps

Component feeding

Alternative SIPLACE modules

SIPLACE Glue Feeder

The SIPLACE Glue Feeder

allows you to position dots of

adhesive on a component,

before it is placed. These

dots of adhesive can then be

checked by the SIPLACE

Vision system. The required

glue dots can be defined in

the Component Shape

Editor in SIPLACE Pro and

you can also define whether

individual dots of adhesive

are to be excluded from

inspection or not.

This adhesive function can

be enabled and disabled in

the Component Editor in

SIPLACE Pro. The SIPLACE

Glue Feeder is a special

feeder module which needs

to be manually configured as

a fixed feature on a certain

table track.

Linear Dipping Unit X

(LDU X)

The LDU X is used for coat-

ing Flip-Chips and CSP com-

ponents with flux The flux

container slides with a linear

movement over the dip plate

and coats the cavity in the dip

plate with a layer of flux (pre-

defined layer thickness). The

parameters for coating a

component with flux are pre-

scribed in SIPLACE Pro. The

component is coated and

then the flux layer is

renewed.

This sequence guarantees

consistent processing condi-

tions for the components.

The LDU X is taken into

account as an independent

feeder module type in the

setup. This module can be

set up on the component trol-

leys of the SIPLACE X-

Series. An implemented

warming function allows the

viscosity of the flux to be

altered.

Linear Dipping Unit (occupies 5 loca-

tions of an 8 mm X feeder module

SIPLACE Glue Feeder (occupies 9 locations of an

8 mm X feeder module, max. 1 per head)