PARMI_PCI-100-TIIHTRONICS
Key Features • First scan-based precision conformal coating inspection system • Co ve ra ge, cont a mi na tion, a nd bubble in sp ectio n • Ca pa b le of m ea su ri n g pa n el an d co m po n en t thick n ess with heigh …
Key Features
•
First scan-based precision conformal
coating inspection system
•
Coverage, contamination, and bubble inspection
•
Capable of measuring panel and component
thickness with height measuring laser sensor
•
Capable of inspecting coating and coating
thickness on tall components with Z-axis
•
Precise coating thickness measurement
‘PCI 100’ is the first scan type high speed conformal coating inspection AOI machine
with coverage and thickness measurement capability. Major inspecting applications
are 1) Coating coverage inspection, 2) Contamination/Overspray detection, and 3)
Bubble detection.
The machine’s core technology is a vision unit (LSC) which consists of a high resolution
camera, 2 channel LED illumination (UV & White light), a Laser module for height
measurement, and an optional, CTS
sensor for coating thickness inspection. Camera
image pixel resolution is 16.7µm and it utilizes a telecentric lens to get distortion
free images. UV LED lighting is used for conformal coating inspection and white LED
lighting is used for coating inspection area teaching, and bubble inspection. PARMI
utilizes a very innovative simultaneous image acquiring technique from both UV
LED and White LED lighting, so all inspections will be completed in a single scan.
The vision unit’s working distance is guaranteed up to 80mm from the PCB surface,
so coating and coating thickness inspection is possible even if there are tall
thru-hole components on the panel. To inspect coating on tall components, the
vision unit will obtain a focused clear image by moving its Z-axis. Then, a laser
mod
ule which is internally installed in the vision unit will be used for auto-focusing
of the coating thickness sensor. So the measurement reliability will be improved by
first finding the measurement target height with the laser module, and then
secondly moving in the Z-axis to locate the coating thickness sensor at the precise
focal distance to the component being inspected.
Unlike the Field of View (FOV) inspection method, ‘PCI 100’ acquires the image by
scanning the entire board. So programming will be simplified by designating
coating/clear areas with the mouse on the scanned board image. Also, via hole and
auto masking functions make the programming process much faster.
Scan Type Precision Conformal Coating
Inspector
PARMI Conformal Coating Inspection
CTS Auto Focusing
Ultra Fast 2D Sensor
3 Ch Live LED (R,G,B)
2 Ch Scan LED (UV, White)
Coating Thickness Sensor (CTS )
Laser Sheet Beam
PARMI Conformal Coating Inspection
PARMI MEXICO
WTCG Torres Corporativas
Av. Rinconada de las Praderas #1249 B-303
Col. Valle Verde C.P. 44550
Guadalajara, Jal. México
+52 81 1015 7866
www.parmi.com
info@tiihtronics.com
Coating Inspection Clear Inspection
Specifications in this catalog are subjected to change without notice for quality improvement.
Rev.2
Specifications
4M Image Sensor / Telecentric Lens
UV LED + White LED
80
16.7 × 16.7
38
410 × 350 510 × 510
2
0.4 ~ 5
2.5 / 3.3
50 / 50
850 × 1,205 × 1,525
700
950 × 1,205 × 1,525
820
860 ~ 970
300 ~ 800
Left to Right, Right to Left (Factory Setting)
Auto
i7-7800X or above
Windows 7 or above
22" Monitor
AOIworks
Barcode(1D/2D) Recognition
Coating Thickness (µm)
SPCworksAOI, xNetHub
Veriworks
AOIworks Offline
AOIManager, AOIDBManager
50 ~ 700
80
Built in AOIworks
PCI 100 PCI 100 L
Camera
Illumination
Scan Speed (sq.cm/sec)
Scan Width (mm)
X-Y Resolution (µm)
Max. Size (mm)
50 × 50
Min. Size (mm)
Thickness (mm)
Top/Bottom Edge Clearance (mm)
Top/Bottom Clearance (mm)
W×D×H (mm)
Conveyor Height (mm)
Panel Flow Direction
Conveyor Width Adjusting
CPU
Display
Inspection Program
Offline Teaching
SPC&Process Monitoring
Vision Module : LSC
Model
Weight (kg)
System Diagnosis
Working Distance (mm)
Operating System
Max. Weight (kg)
Conveyor Speed Range (mm/sec)
Verification Program
Panel Dimension
System Dimension
Computer & Console
Software
(Option) Coating Thickness Sensor : CTS
Bubble Inspection
Easy Teaching
Auto Hole Masking
• Auto coating or clear ROI creation : Using golden sample
• Bubble : Bright ring & Dark inside
Step 1.
Designate “Coating Area”
Step 2.
Find “Uncoated Area”
Step 1.
Designate “Clear Area”
Step 2.
Find “Coated Area”
- Blue : Coated Area
- Black : Uncoated Area
- Red : Coating NG
- Blue : Coated Area
- Black : Uncoated Area
- Red : Clear NG
Golden Sample Automatic ROI Creation
Define Hole Auto Hole Finding
C lear
Ar ea
4
C lear
Ar ea
2
C lear
Ar ea
1
C lear
Ar ea
3
50 / 50 (Optional 60 / 60)