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E d it io n 5 .0 H 24 H ead R ep ai r T r ai n i n g T ext f o r S er vi ce E n g i n e e r Pro p e r D at a M e asu r em en t 4 . S et a di a l ga uge o n t he bot t om of s y r i ng e A an d l o w er t he Z - ax i s by…

Edition 5.0 H24 Head Repair Training Text for Service Engineer
Proper Data Measurement
10.7 Z-axis Proper Data Measurement
1. Perform MT reset at the Z-axis upper end.
2. Set the Z-axis counter value to -19750, and then loosen the coupling and push the Z-
axis up/down lever cam follower lightly against the syringe arm (Top of the syringe
pusher). Then tighten the four coupling bolts equally. (Tightening torque wrench
0.4Nm).
(It is better to turn the servo ON or use the ABS to stop the Z-axis counter moving
during this measurement.)
3. The following screen displays after performing MT reset. Proceed to the upper limit
position measurement.
Evenly tighten 4
bolts. 0.4Nm
Cam follower
Arm
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Edition 5.0 H24 Head Repair Training Text for Service Engineer
Proper Data Measurement
4. Set a dial gauge on the bottom of syringe A and lower the Z-axis by hand.
5. Press the [OK] button at the position where the dial gauge just starts to move.
The upper limit position is registered -250 pulses from this position. (For example, if
the measurement position is -19750 pulses, the value registered is -20,000 pulses).
6. The following message displays after selecting [OK].
7. Confirm that the Z-axis lever is at the position shown in the following diagram, and
then press the [OK] button.
Adjust the Z-axis lever
position to balance the
gap
Syring
Select “OK”
Z0 Jig
2AGKHJ015101
Upper limit position measurement
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Edition 5.0 H24 Head Repair Training Text for Service Engineer
Proper Data Measurement
8. The R-axis automatically rotates to holder B.
9. Measure the Z-axis upper position for holders B to X in the same way as for holder
A.
10. Press [OK] in X-holder for the last measurement to display the highest syringe in red.
11. The following display appears and then press [OK] to move the highest syringe to
the front of the head.
12. After the syringe highlighted in red has moved to the front of the head, the screen
changes to the upper end (mechanical end) position measurement screen. (the servo
for Z axis turns OFF.) Manually raise the Z-axis to the upper mechanical end and then
select [OK] to save the current servo count as proper data.
Axis move! Z position OK?
OK
The position where the
arm touches the bottom
of the lever is the upper
mechanical end.
Z-axis upper end proper data
mechanical end measurement
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