SIPLACE Station Software 7xx to 714 介绍 - 第32页

Station Software 7xx to 714.0 (R20-2) / Feature Description 11/2020 Edition 32 4.18 X-Axis Calibration (Axis Parametrization) The valid parameters for t he X-axis differ depending on installation location, placement head…

Station Software 7xx to 714.0 (R20-2) / Feature Description 11/2020 Edition

4.15 WPC5 Support

The WPC5 (Waffle Pack Carrier) is supported by the SX1/SX2 placement machine and is a feed

unit like the MTC. However, the WPC has only one tower that is divided into 28 levels and is not

further divided into cassettes as the MTC. The level structure is similar to a manual tray and

contains n trays that are created by the setup specification. As for setup verification and filling level

administration, the WPC behaves like the MTC.

See also section 4.14.1 "New Location Type WPC + Changeover Table 30".

4.15.1 Endurance Runs for Axes

Endurance runs can be performed for single axes (lift axis and feed axis) or for combined axes.

During the endurance runs for single axes, the axis moves bidirectionally between two positions

within the minimal and maximal positioning range. During the endurance runs for combined axes,

the WPC simulates an endurance testing under real conditions.The Machine service activity level

is required to perform the endurance runs. The operator can make the settings for the endurance

runs on the GUI under Manual operations – Endurance runs – WPC endurance run

(MTC endurance run respectively).

4.16 Parking Position for Gantries during Maintenance

Depending on the number of gantries, there are different maintenance positions on the SX1/SX2

placement machines. The operator has to select the placement head to be maintained on the GUI

and send the gantries to the parking position above the PCB conveyor.

After a fatal "track-empty error", the gantries are moved automatically to the parking position, so

that the operator can correct the error immediately.

4.17 H-Gantry Calibration (Y-Axis) / Encoder Alignment

On the SX1/SX2 placement machine so-called "H-gantries" are used. Their Y-axis has two drives

positioned oppositely to each other and each of the drives has an own closed-loop control. Each

drive uses its own encoder (encoder = unit of scale and a corresponding scanning unit to

determine the axis position).

In order to ensure a correct position control for the Y-axis of the H-gantry and, if necessary, to

enable the reference run of the main axes, an encoder alignment has to be performed for the

respective Y-axis. The SIPLACE Service activity level is required for that.

The encoder alignment is selected on the GUI under Machine Calibration – Y-axis: encoder

alignment.

Station Software 7xx to 714.0 (R20-2) / Feature Description 11/2020 Edition

4.18 X-Axis Calibration (Axis Parametrization)

The valid parameters for the X-axis differ depending on installation location, placement head type

and individual machine base. Therefore, a corresponding calibration step exists for the SX1/SX2

placement machine. During the station software boot, it is checked if the X-axis parameters are

valid. If they are invalid, an error message is displayed on the GUI and the operator is prompted to

perform the required calibration step (axis parametrization). The SIPLACE Service activity level is

required for that. The axis parametrization is selected on the GUI under Machine calibration – X-

axis: parametrization. After that the overall reference run is performed. Detailed information can

be found in the User manual to SX1/SX2, order no. 00196457-xx.

4.19 Component Counter State

Via CAN it can be queried, whether a component counter has been integrated on the IO

component. The IO component has an ID with which the station software can find out, if the

component has been exchanged since the latest boot. Via an IO component interface, the current

counter state can be queried by the station software.

The IO component stores the counter state in the EPROM at fixed intervals. The counter state also

gets stored when the machine shuts down (but not on switch-off!).

The counter state is displayed on the GUI in the Manual Operations view under Entire machine –

Component count. If an error occurs a warning is displayed, and the error cause is visible in the

event history.

4.20 New Mapping Plate

A mapping plate with special measurements is used on the SX1/SX2 placement machine. The

positions and, if applicable, the number of the available, high-precision fiducials on the mapping

plate are different compared to the mapping plates of the X-series.

4.21 Dip Module LDU_X

The dip module LDU_X is supported on the SX1/SX2 placement machine with the CPP, C&P20A

and TwinHead placement heads.

4.22 Fiducials for Stationary Cameras

On the SX1/SX2 placement machine a stationary IC camera is installed as default. Optionally, a

stationary FC camera can be installed. To measure the position, a camera fiducial is available for

the stationary default camera. For the optional stationary camera, a fiducial plate is required for the

measurement.

Station Software 7xx to 714.0 (R20-2) / Feature Description 11/2020 Edition

4.23 Auto Configuration

The station software supports Auto configuration on the SX1/SX2 placement machine. The table

configuration (inside/outside, WPC yes/no) is not automatically detected and has to be selected by

the operator during an initial configuration.

4.24 Reduced Air Consumption with Vacuum Pump

The SX1/SX2 placement machine with C&P20A placement heads can optionally be operated with

a vacuum pump. Therefore it is equipped with fans that enable reduced air consumption.

Features (V703.02 and V703.02 SP1)

4.25 Station-Wise Download (Job Change)

To keep product change times as low as possible, the 703.02 station software version allows you

to specify a new job for each station individually in the line controller (SIPLACE Pro Line Control).

This means that it is no longer necessary to empty the entire line.

1. To keep product change times as low as possible, the 703.02 station software version allows

you to specify a new job for each station individually in the line controller (SIPLACE Pro Line

Control). This means that it is no longer necessary to empty the entire line.

2. When the last board of the current job moves into the input conveyor of the first station in the

line, the operator must click the "Change job by station" icon in the main view of the station

computer interface. The station is emptied. Then the changeover can be performed and once

the changeover process has been confirmed, the new job can be processed at this station.

3. The procedure described in point 2 must be repeated for every other station in the line. The

station is only emptied if the conveyor width or the setup has to be changed.

– The station-wise download can be carried out for a station with or without a setup change:

– with a single conveyor

– with a dual conveyor in asynchronous conveyor mode

– with a “Quad Lane” conveyor in asynchronous conveyor mode.

– After a station-wise download operation has been canceled, a complete line download must

first be carried out.

4.26 Maintenance Due Status for CPP Placement Head and SX Main

Axes

As of this station software version, the maintenance due status can be calculated for the CPP

placement head and the SX main axes. The maintenance due status of the single components is

displayed in the Maintenance due status view on the GUI and informs about the maintenance due

date for the component.