Nordson_EFD_RV_Series_Operating_Manual - 第4页
RV Series Automated Dispensing Systems 4 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. Setup .........................................…
RV Series Automated Dispensing Systems
3www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Contents ..........................................................................................................................................................................3
Introduction .....................................................................................................................................................................5
Nordson EFD Product Safety Statement ........................................................................................................................6
Halogenated Hydrocarbon Solvent Hazards ...............................................................................................................7
High Pressure Fluids ....................................................................................................................................................7
Qualified Personnel ......................................................................................................................................................7
Intended Use ...............................................................................................................................................................8
Regulations and Approvals ..........................................................................................................................................8
Personal Safety ............................................................................................................................................................8
Fire Safety ....................................................................................................................................................................9
Preventive Maintenance ..............................................................................................................................................9
Important Disposable Component Safety Information ..............................................................................................10
Action in the Event of a Malfunction ..........................................................................................................................10
Disposal .....................................................................................................................................................................10
Equipment-Specific Safety Information .....................................................................................................................11
Specifications ................................................................................................................................................................12
Operating Features ........................................................................................................................................................14
RV Series System Component Identification .............................................................................................................14
RV Front Panel ...........................................................................................................................................................15
RV Back Panel ...........................................................................................................................................................15
Camera ......................................................................................................................................................................16
Installation .....................................................................................................................................................................17
Unpack the System Components ..............................................................................................................................17
Position the Robot and Install and Connect Components ........................................................................................18
Prepare the Work Surface or Fixture Plate ................................................................................................................20
Connect Inputs / Outputs (Optional) ..........................................................................................................................20
Power On the System ................................................................................................................................................21
Concepts .......................................................................................................................................................................22
About Programs and Commands ..............................................................................................................................22
About Offsets .............................................................................................................................................................23
About Marks ..............................................................................................................................................................24
Overview of the DispenseMotion Software ...................................................................................................................25
Command Windows ..................................................................................................................................................26
Primary View Screen and Tab Bar .............................................................................................................................27
Primary View Screen Right-Click Functions ..............................................................................................................28
Secondary View Screen .............................................................................................................................................30
Secondary View Screen in Path View ........................................................................................................................31
Horizontal and Vertical Toolbar Icons ........................................................................................................................32
Setup and Dispense Command Icons .......................................................................................................................33
Navigation and Jogging Window ...............................................................................................................................34
System Setup Screen ................................................................................................................................................36
Camera Screen, Tab Bar, and Icons .........................................................................................................................37
Camera Properties Window .......................................................................................................................................38
Template Match and Area Windows..........................................................................................................................39
Camera Setup Screen ...............................................................................................................................................40
Keypad .......................................................................................................................................................................40
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Contents
RV Series Automated Dispensing Systems
4 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Setup .............................................................................................................................................................................41
Setting System Parameters .......................................................................................................................................41
Setting Password Protection .....................................................................................................................................44
Setting Up and Calibrating the System (Required) ....................................................................................................45
Verifying the Robot Model, Tip Detection, and Set Z to Focus Selections ............................................................45
Setting the Optional Tip Aligner Selection .............................................................................................................46
Verifying the 4-Axis Selection ................................................................................................................................47
Setting Up the System Using the Robot Initial Setup Wizard ................................................................................48
How the System Responds to Needle Z Detect or Needle XY Adjust ...................................................................57
Changing the Robot Model Selection ....................................................................................................................57
Setting Up Inputs / Outputs .......................................................................................................................................58
Configuring Input / Outputs for a Special Purpose ...................................................................................................58
Setting How the System Finds Marks (Optional) .......................................................................................................59
Sharing Offset Values Across Multiple Programs ......................................................................................................60
Setting the Units of Measure .....................................................................................................................................61
Restoring the System to the Factory Default Settings ..............................................................................................61
Programming .................................................................................................................................................................62
How to Rotate the Tip and Set the Angle of Rotation ...............................................................................................62
Setting the Tip Rotation Angle in the Tip Mode .....................................................................................................63
Setting the Tip Rotation Angle in the CCD Mode ..................................................................................................64
How to Create and Run a Program ...........................................................................................................................65
How to Add Comments to a Program .......................................................................................................................66
How to Lock or Unlock a Program ............................................................................................................................67
How to Measure a Path or Circle on a Workpiece ....................................................................................................67
How to Create Patterns .............................................................................................................................................68
Dispense Dot Sample Program ..............................................................................................................................68
Lines and Arcs Sample Program ...........................................................................................................................68
Circle Sample Program ..........................................................................................................................................69
How to Use the Example Icon ...................................................................................................................................69
How to Dispense on Multiple Workpieces in an Array ..............................................................................................70
How to Disable Dispensing for Specific Workpieces in an Array ..............................................................................71
How to Create a Mark ................................................................................................................................................72
How to Improve the Accuracy of Mark Searches ......................................................................................................73
How to Use Marks or Fiducial Marks in a Program ...................................................................................................74
How to Use Marks to Dispense onto a Plain Workpiece ...........................................................................................75
How to Use Mark Follow to Dispense Along a Curved Line ......................................................................................78
How to Set Up Auto Purge, Program Cycle Limits, or Fluid Working Life Limits ......................................................84
How to Use Point Offset to Adjust All Points in a Program .......................................................................................85
How to Adjust PICO Parameters Using DispenseMotion ..........................................................................................86
Operation .......................................................................................................................................................................89
Starting the System and Running a Program ............................................................................................................89
Running a Program by Scanning a QR Code ............................................................................................................89
Pausing During a Dispense Cycle..............................................................................................................................90
Purging the System ...................................................................................................................................................90
Updating Offsets ........................................................................................................................................................90
Shutting Down the System ........................................................................................................................................90
Part Numbers ................................................................................................................................................................90
Accessories ...................................................................................................................................................................91
Safety Enclosures ......................................................................................................................................................91
Pre-Configured Output Cables ..................................................................................................................................91
Fixture Plates .............................................................................................................................................................92
Start / Stop Box .........................................................................................................................................................92
Tip Detection Kits ......................................................................................................................................................92
OptiSure Software Key ..............................................................................................................................................93
Mounting Brackets ....................................................................................................................................................93
Contents (continued)
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RV Series Automated Dispensing Systems
5www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Technical Data ...............................................................................................................................................................94
Dimensions ................................................................................................................................................................94
Robot Feet Mounting Hole Template ........................................................................................................................94
Wiring Diagrams ........................................................................................................................................................95
Dispenser Port .......................................................................................................................................................95
Ext. Control Port .....................................................................................................................................................95
I/O Port ...................................................................................................................................................................96
Example Input / Output Connections .....................................................................................................................97
AppendixA, Command Function Reference .................................................................................................................98
AppendixB, Non-Wizard Setup Procedures...............................................................................................................124
Setting the Camera Scale ........................................................................................................................................124
Setting Up the Optional Tip Detector or Tip Alignment Device ...............................................................................125
Setting the Tip-to-Workpiece Offset (Z Clearance) Using the Camera Focus ........................................................126
AppendixC, DXF File Import .......................................................................................................................................127
Overview of the DXF Screen ....................................................................................................................................127
Setting DXF Import Preferences ..............................................................................................................................128
Importing a DXF File ................................................................................................................................................129
Using the Sort Path By Option ................................................................................................................................132
AppendixD, QR Code Scanning Setup ......................................................................................................................134
AppendixE, Multi-Needle Setup and Use...................................................................................................................137
AppendixF, I/O Pin Function Setup ............................................................................................................................142
AppendixG, System Setup for Installing Software Updates ......................................................................................144
Contents (continued)
Introduction
This manual provides installation, setup, programming, operation, and service information for all components of a
Nordson EFD RV Series automated dispensing system. Nordson EFD’s automated dispensing systems dispense
fluid in a preprogrammed pattern onto a workpiece. They are specifically designed and configured for use with
Nordson EFD industrial syringe barrel and valve systems. Automated dispensing systems offer the flexibility of
working either as a stand-alone system or as a key part of an automated solution and are easily integrated into in-
line transfer systems, rotary tables, and pallet assembly lines.
The primary components of an automated dispensing system are the DispenseMotion
™
controller, the robot, and the
dispensing system components. The robot executes a computer program to dispense fluid in a specific pattern onto
a workpiece. Programs are created using the DispenseMotion software installed on the DispenseMotion controller.
The dispensing system may be contact or non-contact, with material being
dispensed through either a dispensing tip or nozzle. For the purposes of
this manual, “dispensing tip” refers to either a tip or a nozzle.
Using the precision-vision camera, the robot can automatically adjust
the dispense program for each workpiece, allowing for variations in
the workpiece position or orientation. To accomplish this, the software
compares the current workpiece location to within +/- 2.5mm (0.098") of
a reference location that is stored as an image file (called a mark file) in the
program. If the robot detects a difference in the X and Y positions and /
or the angle of rotation of the workpiece, it adjusts the dispensing path to
correct for the difference.