Nordson_EFD_RV_Series_Operating_Manual - 第5页
RV Series Automated Dispensing Systems 5 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. Technical Data ................................…
RV Series Automated Dispensing Systems
4 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Setup .............................................................................................................................................................................41
Setting System Parameters .......................................................................................................................................41
Setting Password Protection .....................................................................................................................................44
Setting Up and Calibrating the System (Required) ....................................................................................................45
Verifying the Robot Model, Tip Detection, and Set Z to Focus Selections ............................................................45
Setting the Optional Tip Aligner Selection .............................................................................................................46
Verifying the 4-Axis Selection ................................................................................................................................47
Setting Up the System Using the Robot Initial Setup Wizard ................................................................................48
How the System Responds to Needle Z Detect or Needle XY Adjust ...................................................................57
Changing the Robot Model Selection ....................................................................................................................57
Setting Up Inputs / Outputs .......................................................................................................................................58
Configuring Input / Outputs for a Special Purpose ...................................................................................................58
Setting How the System Finds Marks (Optional) .......................................................................................................59
Sharing Offset Values Across Multiple Programs ......................................................................................................60
Setting the Units of Measure .....................................................................................................................................61
Restoring the System to the Factory Default Settings ..............................................................................................61
Programming .................................................................................................................................................................62
How to Rotate the Tip and Set the Angle of Rotation ...............................................................................................62
Setting the Tip Rotation Angle in the Tip Mode .....................................................................................................63
Setting the Tip Rotation Angle in the CCD Mode ..................................................................................................64
How to Create and Run a Program ...........................................................................................................................65
How to Add Comments to a Program .......................................................................................................................66
How to Lock or Unlock a Program ............................................................................................................................67
How to Measure a Path or Circle on a Workpiece ....................................................................................................67
How to Create Patterns .............................................................................................................................................68
Dispense Dot Sample Program ..............................................................................................................................68
Lines and Arcs Sample Program ...........................................................................................................................68
Circle Sample Program ..........................................................................................................................................69
How to Use the Example Icon ...................................................................................................................................69
How to Dispense on Multiple Workpieces in an Array ..............................................................................................70
How to Disable Dispensing for Specific Workpieces in an Array ..............................................................................71
How to Create a Mark ................................................................................................................................................72
How to Improve the Accuracy of Mark Searches ......................................................................................................73
How to Use Marks or Fiducial Marks in a Program ...................................................................................................74
How to Use Marks to Dispense onto a Plain Workpiece ...........................................................................................75
How to Use Mark Follow to Dispense Along a Curved Line ......................................................................................78
How to Set Up Auto Purge, Program Cycle Limits, or Fluid Working Life Limits ......................................................84
How to Use Point Offset to Adjust All Points in a Program .......................................................................................85
How to Adjust PICO Parameters Using DispenseMotion ..........................................................................................86
Operation .......................................................................................................................................................................89
Starting the System and Running a Program ............................................................................................................89
Running a Program by Scanning a QR Code ............................................................................................................89
Pausing During a Dispense Cycle..............................................................................................................................90
Purging the System ...................................................................................................................................................90
Updating Offsets ........................................................................................................................................................90
Shutting Down the System ........................................................................................................................................90
Part Numbers ................................................................................................................................................................90
Accessories ...................................................................................................................................................................91
Safety Enclosures ......................................................................................................................................................91
Pre-Configured Output Cables ..................................................................................................................................91
Fixture Plates .............................................................................................................................................................92
Start / Stop Box .........................................................................................................................................................92
Tip Detection Kits ......................................................................................................................................................92
OptiSure Software Key ..............................................................................................................................................93
Mounting Brackets ....................................................................................................................................................93
Contents (continued)
Continued on next page
RV Series Automated Dispensing Systems
5www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Technical Data ...............................................................................................................................................................94
Dimensions ................................................................................................................................................................94
Robot Feet Mounting Hole Template ........................................................................................................................94
Wiring Diagrams ........................................................................................................................................................95
Dispenser Port .......................................................................................................................................................95
Ext. Control Port .....................................................................................................................................................95
I/O Port ...................................................................................................................................................................96
Example Input / Output Connections .....................................................................................................................97
AppendixA, Command Function Reference .................................................................................................................98
AppendixB, Non-Wizard Setup Procedures...............................................................................................................124
Setting the Camera Scale ........................................................................................................................................124
Setting Up the Optional Tip Detector or Tip Alignment Device ...............................................................................125
Setting the Tip-to-Workpiece Offset (Z Clearance) Using the Camera Focus ........................................................126
AppendixC, DXF File Import .......................................................................................................................................127
Overview of the DXF Screen ....................................................................................................................................127
Setting DXF Import Preferences ..............................................................................................................................128
Importing a DXF File ................................................................................................................................................129
Using the Sort Path By Option ................................................................................................................................132
AppendixD, QR Code Scanning Setup ......................................................................................................................134
AppendixE, Multi-Needle Setup and Use...................................................................................................................137
AppendixF, I/O Pin Function Setup ............................................................................................................................142
AppendixG, System Setup for Installing Software Updates ......................................................................................144
Contents (continued)
Introduction
This manual provides installation, setup, programming, operation, and service information for all components of a
Nordson EFD RV Series automated dispensing system. Nordson EFD’s automated dispensing systems dispense
fluid in a preprogrammed pattern onto a workpiece. They are specifically designed and configured for use with
Nordson EFD industrial syringe barrel and valve systems. Automated dispensing systems offer the flexibility of
working either as a stand-alone system or as a key part of an automated solution and are easily integrated into in-
line transfer systems, rotary tables, and pallet assembly lines.
The primary components of an automated dispensing system are the DispenseMotion
™
controller, the robot, and the
dispensing system components. The robot executes a computer program to dispense fluid in a specific pattern onto
a workpiece. Programs are created using the DispenseMotion software installed on the DispenseMotion controller.
The dispensing system may be contact or non-contact, with material being
dispensed through either a dispensing tip or nozzle. For the purposes of
this manual, “dispensing tip” refers to either a tip or a nozzle.
Using the precision-vision camera, the robot can automatically adjust
the dispense program for each workpiece, allowing for variations in
the workpiece position or orientation. To accomplish this, the software
compares the current workpiece location to within +/- 2.5mm (0.098") of
a reference location that is stored as an image file (called a mark file) in the
program. If the robot detects a difference in the X and Y positions and /
or the angle of rotation of the workpiece, it adjusts the dispensing path to
correct for the difference.
RV Series Automated Dispensing Systems
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Nordson EFD Product Safety Statement
The safety messages that follow have a CAUTION level hazard.
Failure to comply may result in minor or moderate injury.
CAUTION
READ MANUAL
Read manual for proper use of this equipment. Follow all safety instructions. Task- and equipment-
specific warnings, cautions, and instructions are included in equipment documentation where
appropriate. Make sure these instructions and all other equipment documents are accessible to
persons operating or servicing equipment.
The safety message that follows has a WARNING level hazard.
Failure to comply could result in death or serious injury.
WARNING
ELECTRIC SHOCK
Risk of electric shock. Disconnect power before removing covers and / or disconnect, lock out, and
tag switches before servicing electrical equipment. If you receive even a slight electrical shock, shut
down all equipment immediately. Do not restart the equipment until the problem has been identified
and corrected.
MAXIMUM AIR PRESSURE
Unless otherwise noted in the product manual, the maximum air input pressure is 7.0 bar (100
psi). Excessive air input pressure may damage the equipment. Air input pressure is intended to be
applied through an external air pressure regulator rated for 0 to 7.0 bar (0 to 100 psi).
RELEASE PRESSURE
Release hydraulic and pneumatic pressure before opening, adjusting, or servicing pressurized
systems or components.
BURNS
Hot surfaces! Avoid contact with the hot metal surfaces of heated components. If contact can not be
avoided, wear heat-protective gloves and clothing when working around heated equipment. Failure
to avoid contact with hot metal surfaces can result in personal injury.