Operating Manual - 第4页

4022 591 960 62 Operating Manual 02.0 2 FCM Mu ltif lex 2 CHAPTER 6 C urren t Program Selecti on . . . . . . . . . . . . . . . . . . .31 6.1 Gen eral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …

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4022 591 96062 Operating Manual
02.02 FCM Multiflex 1
Operating Manual
FCM Multiflex
This Operating manual serves two goals.
1.Provide a thorough overview of all safety issues of the FCM Multiflex.
2. Provide a quick overview of the actions needed to run production on the
FCM Multiflex.
For more detailed information regarding operation or servicing, please refer
to the USER REFERENCE or SERVICE manuals of the machine. This manual
covers the FCM Multiflex to which we will refer as FCM, for better reada-
bility.
Structure of Operating Manual:
Chapter 1: Safety
Chapter 2: General Machine Information
Chapter 3: Work-Flow Overview
Chapter 4: Switch-On Procedure
Chapter 5: Pre Start Inspections
Chapter 6: Current Program Selection
Chapter 7: Off Line Preparation
Chapter 8: New Program Selection
Chapter 9: Start Production
Chapter 10: Running Production
Chapter 11: Error Handling
Chapter 12: Stop Production
Chapter 13: Shut Down
Table of Contents
CHAPTER 1 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Personnel Qualification . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Basic Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Safety Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Cautions and Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.6 Warning Stickers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7 Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7.1 Safety Switches . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7.2 Emergency Stop Button . . . . . . . . . . . . . . . . . . . . 5
1.8 Noise Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.9 Liability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.10 Location of the Operating Manual . . . . . . . . . . . . . . . . . . 5
CHAPTER 2 General Machine Information . . . . . . . . . . . . . . . . . 6
2.1 Front Side Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Rear Side Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Transport Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Placement Module Items. . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Feeding Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.6 SVS Pro Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.7 General Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.7.1 Lowering Placement Modules. . . . . . . . . . . . . . . . .11
2.7.2 Feeder Trolley Handling . . . . . . . . . . . . . . . . . . . .11
2.7.3 Feeder Handling . . . . . . . . . . . . . . . . . . . . . . . . .12
CHAPTER 3 Work-Flow Overview. . . . . . . . . . . . . . . . . . . . . . . 23
CHAPTER 4 Switch-On Procedure . . . . . . . . . . . . . . . . . . . . . . 24
CHAPTER 5 Pre Start Inspections . . . . . . . . . . . . . . . . . . . . . . 29
4022 591 96062 Operating Manual
02.02 FCM Multiflex 2
CHAPTER 6 Current Program Selection . . . . . . . . . . . . . . . . . . .31
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
6.2 Check components, feeder type and location with SVS Pro. .31
6.3 Check Nozzles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
CHAPTER 7 Off Line Preparation . . . . . . . . . . . . . . . . . . . . . . .34
CHAPTER 8 New Program Selection . . . . . . . . . . . . . . . . . . . . .37
8.1 Production-Flow for “On Line” Activities . . . . . . . . . . . . . .37
8.1.1 Order Entry & Scheduling . . . . . . . . . . . . . . . . . . .38
8.2 Exchange MBS Carriers and Set Transport Width . . . . . . . . .41
8.3 Setting Board Thickness. . . . . . . . . . . . . . . . . . . . . . . . .45
8.4 Stopper and Sensor Adjustment. . . . . . . . . . . . . . . . . . . .47
8.4.1 Run-In Section . . . . . . . . . . . . . . . . . . . . . . . . . .47
8.4.2 Run-Out Section and Anti Collision Sensor . . . . . . .51
8.5 Exchange Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
8.6 On Line Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
8.7 Nozzle Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
CHAPTER 9 Start Production . . . . . . . . . . . . . . . . . . . . . . . . . .64
CHAPTER 10 Running Production . . . . . . . . . . . . . . . . . . . . . . . .65
10.1 Splicing with SVS Pro. . . . . . . . . . . . . . . . . . . . . . . . . . .65
10.2 Splicing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
10.3 Tape cutting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
CHAPTER 11 Error Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . .69
11.1 Error Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
11.2 Possible Errors and Solutions . . . . . . . . . . . . . . . . . . . . .71
11.3 Warning Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
CHAPTER 12 Stop Production. . . . . . . . . . . . . . . . . . . . . . . . . . .74
12.1 Run-Out Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
CHAPTER 13 Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
4022 591 96062 Operating Manual
02.02 FCM Multiflex 3
Safety
CHAPTER 1 Safety
1.1 General
For the correct and safe use of the FCM, it is essential that all personnel
follow generally accepted safety procedures in addition to the safety
precautions specified in this operating manual. This manual has warning
and cautionary statements throughout the whole manual where applicable.
Warnings and cautionary statements and/or symbols are present on the
system where applicable.
1.2 Personnel Qualification
Operation, adjustment, maintenance and repair of the FCM may only be
carried out by qualified and trained personnel.
The following training levels are defined:
■ Operator level.
■ User or supervisor level.
■ Maintenance or Service level 1.
■ Maintenance or Service level 2.
For each level an official
Assembléon
training is available at one of the
official
Assembléon
Training Centers
1.3 Basic Safety Rules
1. When the FCM is switched off by the main switch, this switch must
always be locked by a padlock!
2. Do not use the machine in an environment where flammable gasses are
present or where the dust class exceeds 100,000 (average industrial envi-
ronment).
1.4 Safety Compliance
The safety of the FCM complies with CE directives (for details see Decla-
ration of Conformity).
1.5 Cautions and Warnings
CAUTION
TO URGE ATTENTION IN ORDER TO PREVENT DAMAGES TO EQUIPMENT,
FURTHER DESCRIBED WITHIN THIS TEXT.
!
WARNING
TO URGE ATTENTION IN ORDER TO PREVENT PERSONAL INJURIES OR
DANGEROUS SITUATIONS, FURTHER DESCRIBED WITHIN THIS TEXT.