RS-1維修調整要領書 - 第3页

维修调整要领书目录 1 XY 装置 ......................................................................................................................... 1-1 1- 1 伺服电动机的更换 ............................................................…

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维修调整要领书

目

录

1 XY

装置

......................................................................................................................... 1-1

1-1 伺服电动机的更换 ........................................................................................................................ 1-1

1-1-1 X 电动机的更换............................................................... 1-1

1-1-2 YL 电动机的更换.............................................................. 1-2

1-1-3 YR 电动机的更换.............................................................. 1-5

1-2 极限传感器、原点附近传感器的更换 ........................................................................................... 1-8

1-2-1 X 轴极限传感器、X 轴原点附近传感器的更换 ..................................... 1-8

1-2-2 Y 轴极限传感器、Y 轴原点附近传感器的更换 .................................... 1-10

1-2-3 传感器动作确认 ............................................................. 1-12

1-3 电缆拖链的更换 .......................................................................................................................... 1-13

1-3-1 X 轴电缆拖链的更换.......................................................... 1-13

1-3-2 Y 轴电缆拖链的更换.......................................................... 1-14

1-4 XY 拖链电缆束线的更换要领说明 ............................................................................................... 1-16

1-4-1 拆下 X 电缆 ................................................................. 1-16

1-4-2 电缆标识（X）的确认 ........................................................ 1-19

1-4-3 电缆的装配 ................................................................. 1-20

1-4-4 拆下 Y 拖链电缆 ............................................................. 1-23

1-4-5 电缆的装配 ................................................................. 1-24

1-4-6 Head 外围的配线............................................................. 1-27

1-5 电缆拖链链板键的更换

............................................................................................................... 1-28

1-5-1 X 电缆拖链的构造和名称...................................................... 1-28

1-5-2 链板・支撑板的拆卸 ......................................................... 1-28

1-5-3 链板键的分离 ............................................................... 1-29

1-5-4 电缆拖链的连接 ............................................................. 1-29

1-5-5 链板・支撑板的安装 ......................................................... 1-30

1-6 X 滚珠螺杆的更换 ....................................................................................................................... 1-31

1-6-1 更换 X 滚珠螺杆的准备 ....................................................... 1-31

1-6-2 X 滚珠螺杆的拆卸............................................................ 1-34

1-6-3 X 滚珠螺杆的安装............................................................ 1-37

1-6-4 X 滚珠螺杆的调整............................................................ 1-40

1-7 Y 滚珠螺杆的更换........................................................................................................................ 1-44

1-7-1 更换 Y 滚珠螺杆的准备 ....................................................... 1-44

1-7-2 Y 滚珠螺杆的拆卸............................................................ 1-47

1-7-3 Y 滚珠螺杆的安装............................................................ 1-54

1-7-4 Y 滚珠螺杆的调整............................................................ 1-59

1-8 重新调整 XY 部分交换后 ............................................................................................................ 1-66

贴装头

.......................................................................................................................... 2-1

2-1 8 吸嘴贴装头 ................................................................................................................................. 2-1

2-1-1 贴装头装置的更换 ............................................................ 2-1

2-1-2 Z 电动机的更换............................................................... 2-5

2-1-3 θ 电动机的更换.............................................................. 2-6

2-1-4 同步皮带 Z 的更换 ........................................................... 2-10

2-1-5 同步皮带 θ 的更换 .......................................................... 2-10

2-1-6 LNC120-8 的更换............................................................. 2-12

2-1-7 Z 滑动轴的更换.............................................................. 2-13

2-1-8 贴装头提升气缸的更换 ....................................................... 2-14

2-1-9 θ 原点传感器的更换......................................................... 2-16

维修调整要领书

2-1-10 ZA 电动机的更换............................................................ 2-19

2-1-11 贴装头单元的更换（贴装头 RevA 以后） ....................................... 2-20

2-1-12 Z 马达的更换（贴装头 RevA 以后）............................................ 2-21

2-1-13 θ 马达的更换（贴装头 RevA） ............................................... 2-26

2-1-14 同步皮带 Z 的更换（贴装头 RevA 以后） ....................................... 2-29

2-1-15 同步皮带 θ 的更换（贴装头 RevA 以后） ...................................... 2-29

2-1-16 LNC120 的更换（贴装头 RevA 以后）........................................... 2-29

2-1-17 Z 滑轴的更换（贴装头 RevA 以后）............................................ 2-29

2-1-18 贴装头提升气缸的更换（贴装头 RevA 以后） ................................... 2-30

2-1-19 θ 原点传感器的更换（贴装头 RevA 以后）..................................... 2-32

2-2 更换贴装头部分后的从新调整 .................................................................................................... 2-35

贴装头周边部件

........................................................................................................... 3-1

3-1 电磁阀装置 ................................................................................................................................... 3-1

3-1-1 电磁阀的更换 ................................................................ 3-1

3-1-2 过滤器的更换 ................................................................ 3-2

3-1-3 大气开放用过滤器的更换 ...................................................... 3-2

3-1-4 HMS 的更换................................................................... 3-3

3-1-5 电磁阀的更换（贴装头 RevA 以后） ............................................. 3-4

3-2 贴装头基板的更换 ........................................................................................................................ 3-5

3-2-1 贴装头主基板的更换 .......................................................... 3-5

3-2-2 伺服放大器基板的更换 ........................................................ 3-6

4 OCC

装置

..................................................................................................................... 4-1

4-1 OCC 装置件更换 ........................................................................................................................... 4-1

4-2 CCD 摄像机、镜头件的更换 ......................................................................................................... 4-2

4-3 OCC 同轴／角度照明基板件的更换 .............................................................................................. 4-3

4-4 滤光镜的更换 ................................................................................................................................ 4-4

4-5 对焦调整和光量调整 ..................................................................................................................... 4-5

4-6 更换 OCC 装置后的从新调整项目 ................................................................................................ 4-5

基板传送

...................................................................................................................... 5-1

5-1 传送皮带的更换 ............................................................................................................................ 5-1

5-2 传送皮带轮的更换 ........................................................................................................................ 5-2

5-2-1 传送皮带轮 A 组：E21117150A0 ................................................. 5-2

5-2-2 传送皮带轮 B 组：E20897210A0 ................................................. 5-2

5-3 传送带（基板传送）电动机的更换 ............................................................................................... 5-3

5-4 AWC（基板宽度调整）电动机的更换 .......................................................................................... 5-6

5-5 正时皮带的更换 ............................................................................................................................ 5-7

5-5-1 传送宽度调整用牙轮皮带的更换 ................................................ 5-7

5-5-2 传送带电动机正时皮带的更换 .................................................. 5-8

5-5-3 传送宽度调整联动正时皮带的更换 .............................................. 5-9

5-6 LEFT／RIGHT 传感器的更换 ...................................................................................................... 5-11

5-6-1 LEFT／RIGHT 传感器的更换.................................................... 5-11

5-6-2 传感器的灵敏度调整 ......................................................... 5-12

5-7 STOP 传感器的更换 .................................................................................................................... 5-13

5-7-1 前侧 STOP 传感器光纤的更换 .................................................. 5-13

5-7-2 后侧 STOP 传感器光纤的更换 .................................................. 5-15

5-7-3 光纤放大器的更换 ........................................................... 5-17

5-8 BU

销检测传感器的更换 ............................................................................................................. 5-20

5-9 支承台原点传感器（BU 原点传感器）的更换 ............................................................................ 5-21