RS-1維修調整要領書 - 第6页
维修调整要领书 11 -3 外罩开关的更换 ........................................................................................................................ 11 -4 11 -4 安全护罩锁定气缸的更换 .....................................................…
维修调整要领书
5-10 AWC 原点传感器的更换 ........................................................................................................... 5-22
5-11 支撑台电动机的更换（BU 台电动机的更换） .......................................................................... 5-23
5-11-1 卸下支撑台 ................................................................ 5-23
5-11-2 转矩架组件和支撑台电动机的间隙 ............................................ 5-26
5-11-3 支撑台驱动用正时皮带的张力调整 ............................................ 5-27
5-11-4 支撑台的平面调整 .......................................................... 5-28
5-11-5 从新取得支承台偏差 ........................................................ 5-28
5-12 支承制动器的更换 .................................................................................................................... 5-29
5-13 支承导向气缸的更换 ................................................................................................................. 5-30
5-14 传送流动方向的切换 ................................................................................................................. 5-31
5-14-1 传送方向的切换 ............................................................ 5-31
5-15 机械限动器的更换 .................................................................................................................... 5-34
5-15-1 限动器传感器的更换 ........................................................ 5-34
5-15-2 限动器气缸的更换 .......................................................... 5-35
6 CAL
块
.......................................................................................................................... 6-1
6-1 CAL 基板组的更换 ........................................................................................................................ 6-1
6-2 更换排出器 ................................................................................................................................... 6-2
7 ATC .............................................................................................................................. 7-1
7-1 气缸的更换 ................................................................................................................................... 7-1
7-2 ATC OPEN/CLOSE 传感器的更换 ................................................................................................ 7-3
7-3 速度控制器的调整 ........................................................................................................................ 7-3
8
供料器台架
.................................................................................................................. 8-1
8-1 供料器台架 ................................................................................................................................... 8-1
8-1-1 台架基板的更换 .............................................................. 8-2
8-1-2 FDC 更换..................................................................... 8-4
8-1-3 滑动轨道的更换 .............................................................. 8-5
8-1-4 台架连接器 A 的更换（仅限统一更换台车） ...................................... 8-6
8-1-5 直通式过滤器的更换（仅限统一更换台车） ...................................... 8-7
8-2 台架升降机 ................................................................................................................................... 8-8
8-2-1 机械操纵阀的更换 ............................................................ 8-8
8-2-2 台架上升气缸的更换 .......................................................... 8-9
8-2-3 选择器的更换 ............................................................... 8-10
8-2-4 台架连接器 B 的更换 ......................................................... 8-11
8-2-5 作动器阀的更换 ............................................................. 8-12
8-2-6 O 形环的更换................................................................ 8-12
8-2-7 台架限位开关的更换（仅限 EN）............................................... 8-13
9
切带机
.......................................................................................................................... 9-1
9-1 整体图 ........................................................................................................................................... 9-1
9-2 切带机刀刃的更换 ........................................................................................................................ 9-2
10
供料器浮起传感器
................................................................................................... 10-1
10-1 配置 .......................................................................................................................................... 10-1
10-1-1 受光侧传感器的更换 ........................................................ 10-2
10-1-2 投光侧传感器的更换 ........................................................ 10-2
11
开关类
...................................................................................................................... 11-1
11-1 按钮开关的更换 ........................................................................................................................ 11-1
11-2 紧急停止开关的更换 ................................................................................................................. 11-3
维修调整要领书
11-3 外罩开关的更换 ........................................................................................................................ 11-4
11-4 安全护罩锁定气缸的更换 ......................................................................................................... 11-5
11-5 协助铰链的更换 ........................................................................................................................ 11-8
12.
电气装置
.................................................................................................................. 12-1
12-1 电气装置部的布局 .................................................................................................................... 12-1
12-2 电气装置单元 ............................................................................................................................ 12-3
12-2-1 电气装置单元 A ............................................................ 12-3
12-2-2 电气装置单元 B ............................................................ 12-6
12-3 控制单元 ................................................................................................................................. 12-13
12-3-1 CPU BOARD (40123242) ..................................................... 12-14
12-3-2 IO CONTROL PCB ASM (40128871) ............................................ 12-22
12-3-3 POSITION BOARD (40129648) ................................................ 12-24
12-3-4 IP-X11 SET GEN ASM (40133294) ............................................ 12-25
12-3-5 SUPERIMPOSE BOARD (40129641) ............................................. 12-26
12-4 ATX 电源 ................................................................................................................................. 12-27
12-5 电池单元 ................................................................................................................................. 12-28
12-6 XY 驱动器单元 ........................................................................................................................ 12-29
12-6-1 XY 单元的构成 ............................................................ 12-29
12-6-2 更换 XY 驱动器后的调整项目 ................................................ 12-30
12-6-3 XY 伺服放大器的显示 ...................................................... 12-30
12-7 Z,T 单元 ................................................................................................................................... 12-31
12-7-1 8 吸嘴 Head 的构成 ........................................................ 12-32
12-8 传送单元 ................................................................................................................................. 12-35
12-8-1 传送单元的构成 ........................................................... 12-35
12-8-2 CONVEYOR 基板与传感器的连接 .............................................. 12-36
12-8-3 传送马达的连接 ........................................................... 12-38
12-8-4 其他传感器/电磁阀/束线组列表 ............................................. 12-39
12-8-5 CONVEYOR PCB ASM (40128875) .............................................. 12-40
12-8-6 步进马达驱动器的调整 ..................................................... 12-41
12-9 SAFETY PCB ASM (40128872).............................................................................................. 12-44
12-10 Head 单元.............................................................................................................................. 12-46
12-10-1 HEAD MAIN PCB ASM (40128873) ............................................. 12-46
12-10-2 HEAD RELAY PCB ASM (40128874) ............................................ 12-47
12-11 E BANK RELAY PCB ASM (40128876) ............................................................................... 12-48
12-11-1 基板外观 ................................................................. 12-48
12-11-2 SW 的设定 ................................................................ 12-48
12-11-3 可调电阻的调整 ........................................................... 12-48
12-12 其他 ...................................................................................................................................... 12-49
12-12-1 LIGHT CONTROL PCB ASM (40132991) ......................................... 12-49
12-12-2 更换过滤器滤芯 ........................................................... 12-50
12-12-3
更换真空泵配件 ........................................................... 12-51
13.
其它机器
.................................................................................................................. 13-1
13-1 LCD 监视器 ............................................................................................................................... 13-1
13-1-1 LCD 监视器的更换方法 ...................................................... 13-1
13-1-2 接触式面板的设置 .......................................................... 13-2
13-2 系统盘的更换 ............................................................................................................................ 13-5
13-2-1 SSD 的更换 ................................................................ 13-5
13-2-2 网络的设置（要与 JaNets 通信的情况下进行设置） ............................. 13-7
13-2-3 RS-1 系统程序 ............................................................ 13-18
维修调整要领书
13-2-4 RS-1 系统版本升级要领 .................................................... 13-26
13-2-5 McAfee Embedded Control .................................................. 13-31
13-3 JaNets (ISM/MES 关联)选购项 ............................................................................................... 13-32
13-3-1 更换条形码读取器 ......................................................... 13-32
13-3-2 更换后的动作确认 ......................................................... 13-33
13-3-3 更换后的初始设置（拾取模式） ............................................. 13-34
13-4 安装编带单元 .......................................................................................................................... 13-35
13-4-1 更换连接器缆线 ........................................................... 13-35
13-4-2 更换滑轨 ................................................................. 13-35
14 VCS .......................................................................................................................... 14-1
14-1 更换 VCS 气缸（Up-Down 气缸） ........................................................................................... 14-1
14-2 更换 VCS 传感器（Up-Down 传感器） ................................................................................... 14-6
14-3 更换 VCS 摄像机切换气缸 ....................................................................................................... 14-7
14-4 更换 VCS 照明装置组件（如图 14-4-1 所示拆卸。） .............................................................. 14-8
14-5 摄像机的更换和调整 ................................................................................................................. 14-9
15
镀锡识别贴片位置修正
............................................................................................ 15-1
15-1 镀锡识别照明基板的更换 ......................................................................................................... 15-1
15-2 镀锡识别照明的光量 ................................................................................................................. 15-2
16
测力传感器
.............................................................................................................. 16-1
16-1 测力传感器的更换 .................................................................................................................... 16-1
17
共面性传感器
........................................................................................................... 17-1
17-1 传感器的更换 ............................................................................................................................ 17-2
17-2 共面性 CPU 的 IP 地址变更 ..................................................................................................... 17-4
17-2-1 必要部件 .................................................................. 17-4
17-2-2 设置准备 .................................................................. 17-4
17-2-3 更改共面性 CPU 的设置 ...................................................... 17-5
17-2-4 变更贴片机的设置 .......................................................... 17-9
18 CVS .......................................................................................................................... 18-1
18-1 CONTACT SUB UNIT 的更换 ................................................................................................... 18-1
18-2 CVS 电路板的更换 .................................................................................................................... 18-4
19
吸嘴
RFID
读出器
.................................................................................................... 19-1
19-1 RFID READER/WRITER 的更换 .............................................................................................. 19-1
RS-1
附录
夹具表
.........................................................................................................A-1
RS-1
附录
测量仪器列表
............................................................................................. B-1