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4 GUIDE TO ADHESIVE DOT DISPENSING STINGER 03/2021 Table of Contents 2.4.2 Creating A Calibration Test Product 44 2.4.2.1 Fiducials 45 2.4.3 Syringe Removal And Replacement 45 2.4.3.1 Replacing The Wiper Pad; Removing Th…

3GUIDE TO ADHESIVE DOT DISPENSING STINGER 03/2021

Table of Contents

TABLE OF CONTENTS

1 MANUAL INFORMATION 5

1.1 MANUAL SCOPE 5

1.2 MANUAL CHANGE REQUEST 5

2 STINGER, A GUIDE TO ADHESIVE DOT DISPENSING 7

2.1 WARNING, MANDATORY AND SAFETY NOTICES 7

2.1.1 Warning Notices 7

2.1.2 Mandatory Notices 7

2.1.3 Equipment Specific Safety Notices 7

2.1.4 Compliance Labels 8

2.1.5 Equipment Label Locations 8

2.2 INTRODUCTION 10

2.2.1 Overview 10

2.2.1.1 Purpose 10

2.2.1.2 Elements 10

2.2.1.3 Syringe Assembly 11

2.2.1.4 Adhesive Delivery Mechanism 11

2.2.1.5 Nozzles 12

2.2.2 Purge Station 12

2.2.3 Sensors And Motors 13

2.2.4 Capacitive Level Sensor 13

2.2.5 Laser Surface Height Detector 14

2.2.6 Auger Motor 14

2.2.7 Z Axis Motor 14

2.2.8 Control Interface 15

2.3 SOFTWARE INTERFACE 16

2.3.1 Parameters 16

2.3.2 Machine Setup Options 18

2.3.2.1 Stinger Consumable Monitoring 19

2.3.2.2 Laser Correction 22

2.3.2.3 Purge Station Location 22

2.3.2.4 Accumulated Purge Time Limit 23

2.3.2.5 Calibrate Purge Pot Locations 24

2.3.3 Product Setup Functionality 25

2.3.3.1 Pre Separation Delay/Post Separation Delay 25

2.3.3.2 Dispense Separation Speed/Dispense Normal Speed 26

2.3.3.3 Z-Axis Material Reverse Height/Z-Axis Material Reverse Speed 26

2.3.3.4 Purge After Downtime 27

2.3.3.5 Stinger Idle Height 27

2.3.3.6 Stinger Dispense 27

2.3.3.7 Purging Location 28

2.3.3.8 Material Feed Speed/Material Reverse Speed 28

2.3.3.9 Calibration Point X/Calibration Point Y 29

2.3.3.10 Machine Commands Panel 30

2.3.4 Adding Sites 32

2.3.5 Load A Product Image 33

2.3.6 Create Sites 34

2.3.7 Setup Sites 38

2.3.8 Calibrating Stinger Heights 41

2.3.8.1 Siting The Calibration Point 41

2.4 PRODUCT CHANGEOVER 43

2.4.1 Product Changeover Page 44

4 GUIDE TO ADHESIVE DOT DISPENSING STINGER 03/2021

Table of Contents

2.4.2 Creating A Calibration Test Product 44

2.4.2.1 Fiducials 45

2.4.3 Syringe Removal And Replacement 45

2.4.3.1 Replacing The Wiper Pad; Removing The Waste Container 49

2.4.3.2 Calibrated Test Product Page 50

2.4.4 Consumable Warnings 51

2.5 RUNNING A PRODUCT 52

2.5.1 Deposit Sequence 52

2.5.1.1 Optimisation 52

2.5.1.2 Pre-Flight Checks 52

2.5.1.3 Print 52

2.6 BEST WORKING PRACTICES 53

2.6.1 The Product 53

2.6.2 The Adhesive 54

2.6.3 The System 54

2.7 ERROR RECOVERY 56

2.8 APPENDIX 57

2.8.1 Manual Offset Setup Procedure 57

2.8.2 Calibrating Stinger Heights (Manual) 58

2.8.2.1 Setting Contact Height (Manual) 59

2.8.2.2 Stinger Laser Offsets X And Y 60

1 MANUAL INFORMATION

1.1 MANUAL SCOPE

GUIDE TO ADHESIVE DOT DISPENSING STINGER 03/2021 5

1 MANUAL INFORMATION

1.1 MANUAL SCOPE

This manual is a complementary supplement to your machine’s documentation. It provides tech-

nical, operating and safety information with advice relevant to its subject. For information regarding

general and specific machine technical, operating and safety information, refer to the relevant

machine documentation.

1.2 MANUAL CHANGE REQUEST

Information in this manual is subject to change without notice.

No part of this manual may be reproduced, transmitted in any form or means, electronically or

mechanically, including photocopying and recording, for any purpose without the express written

permission of ASM Assembly Systems Singapore Pte Ltd.

Every effort has been made during the composition of this manual to ensure that the information

has been clearly presented and correct in all respects.

If during the use of this manual, errors or omissions are found, or the reader considers that im-

provements are necessary to overcome any ambiguity or inaccuracies, a copy of the manual

change request form (see overleaf) should be completed and either faxed or forwarded to the ad-

dress below, accompanied with a copy of the relevant page and/or figure of the manual with the re-

commendation.

Quality Manager

ASM Assembly Systems Weymouth Ltd

11 Albany Road

Granby Industrial Estate

Weymouth

Dorset

DT4 9TH

England

Tel: +44 1305 760760

Fax: +44 1305 760123