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FK-9F98-27 CP-7 Series Traini ng Text for Service Engineers Edition 6.0 Chapter 7. Cam era Adjustment [6 / 16] 7.6 Focus Adjustments Figure 8 Wide camera inspection jig A DCPJ8100 Narrow camera inspection jig A DCPJ81 10…

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FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 7. Camera Adjustment [5/16]
The nozzle
should be aligned
with the cross
Figure 6
6. To align the Wide Camera nozzle image to the crosshairs in the X-direction, loosen the X-axis
positioning bolts (Item 1 in figure 5) and adjust the position of the camera accordingly. Once the
adjustment is complete tighten the bolts with the required amount of torque (8N.m).
7. As the narrow camera bracket is attached to the wide camera bracket, it is necessary to adjust the
wide camera bracket first when adjusting both cameras. Performing narrow camera adjustments first
will necessitate the adjustment being performed twice.
8. To adjust the narrow camera in the Y-direction, loosen the Y-axis positioning bolts (Item 1 in figure 7)
and adjust the camera position accordingly. Once the adjustment is complete, tighten the bolts with
the required amount of torque (13N.m).
2
Figure 7
1
9. To adjust the narrow camera in the X-direction, loosen the X-axis positioning bolts (Item 2 in figure 7)
and adjust the camera position accordingly. Once the adjustment is complete tighten the bolts with
the required amount of torque (8N.m).
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
7-5
FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 7. Camera Adjustment [6/16]
7.6 Focus Adjustments
Figure 8
Wide camera inspection jig
A
DCPJ8100
Narrow camera inspection jig
A
DCPJ8110, Sticker: DCPJ0380
1. Before proceeding to set the focus, ensure the cameras (nozzle image) are centered.
2. Place the wide camera inspection jig on head A and bring it to the 5
th
station at 200 degrees.
3. Display the wide camera monitor using the following commands:
[Press the CCD Monitor tab at the bottom of the screen] → [Select the Wide or Narrow camera]
Focus Adjustment Bolt
Securing Bolts
Figure 9
4. Adjust the focus of the wide camera by loosening the two positioning bolts and use the focus
adjustment bolt to raise or lower the camera (see figure 9).
5. The camera is focused when the monitor shows a clear, sharp image of the wide camera inspection
jig.
6. Once the adjustment is complete, tighten the bolts with the required amount of torque (8N.m).
7. Having adjusted the wide camera focus, repeat the procedure for the narrow camera, using the
narrow camera inspection jig. Use the jig with the 0.1,0.2,0.3 lines on the sticker (Jig no.DCPJ8111,
Sticker No.: DCPJ0380) to fine tune the focus using front lighting.
Adjust the camera height
u
n
t
il
a
ll lin
es
a
r
e
in f
ocus
.
8. When both adjustments are finished set the gap
between the lens cover and the prism box to 0.5mm.
0.5mm
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
7-6
FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 7. Camera Adjustment [7/16]
7.7 Camera Brightness Gain Adjustment
1. Insert a clean 1.3mm nozzle in holder A, (nozzle position 1) and set the holder at station 9.5 at 0
degrees. Ensure the reflective sticker is properly flattened down.
2. Press: [Maintenance] → [Calibration] → [Parts Camera Resolution] to display the Part Camera Gain
Adjustment command. (Figure 10)
FIGURE 10
3. Press: [Move] → [Start] to bring the nozzle into station 5 at 200 degrees. When the nozzle reaches
station 5, press the E-Stop to prevent accidental injury while making the adjustment.
4. Press the Camera Gain button to display Figure 11.
FIGURE 11
5. As shown in Figure 11, a dialog box appears which indicates to turn the camera gain trimmer all the
way in the CCW direction. After doing so, press: [OK].
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
7-7