CP7 training(6.0) (1).pdf

CP-7 Series Training Text for Service Engineers CP-732/733E CP-742/743ME CP-742/743E ® Machine Mfg. Co., Ltd.

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CP-7 Series
Training Text for Service Engineers
CP-732/733E
CP-742/743ME
CP-742/743E
®
Machine Mfg. Co., Ltd.
FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Contents-
List of Current Pages
Contents - List of Current Pages
Chapter 1 Initial Set up………………..…….……………....(Edition 6.0)
(section No.) (Page No.)
1.1 Machine leveling 1-1
1.2 Machine Utilities 1-1
1.3 Recovery and Application Software Installation 1-2
1.4 Configuring the Machine Network Settings 1-3
Chapter 2 Cam box Adjustments……………….…..….…...(Edition 6.0)
(section No.) (Page No.)
2.1 Interference Check 2-1
2.2 Cam Box Check 2-1
2.3 Securing the Motor Coupling and Mechanical Locks 2-1
2.4 Cam Lever and Solenoid Valve Layout 2-2
2.5 B-Cam Scale Angle Check 2-2
2.6 Cam-axis Synchronization 2-3
2.7 Helical Gear Backlash Check 2-4
2.8 Cam Lever Stopper Adjustment 2-4
2.9 Cam-axis Timing Belt Tension Adjustment 2-5
2.10 Image Acquisition Timing Flag Adjustment 2-6
2.11 Cam Calibration Data Setting 2-7
Chapter 3 X, Y, Z and D-axes Adjustment………….….…...(Edition 6.0)
(section No.) (Page No.)
3.1 Interference Check 3-1
3.2 X Axis Adjustment and Calibration Data Setting 3-1
3.2.1 CP-742/3(M)E X-axis adjustment and calibration data setting 3-1
3.2.2 CP-732/3E X-axis adjustment and calibration data setting 3-3
3.3 Y Axis Adjustment and Calibration Data Setting 3-5
3.3.1 CP-742/3(M)E Y-axis adjustment and calibration data setting 3-5
3.3.2 CP-732/3E Y-axis adjustment and calibration data setting 3-7
3.4 X and Y Axes Backlash Check 3-8
3.5 X/Y Table Squaring Check 3-9
3.6 Reference and Adjustable Pin Alignment Check (CP-742/3(M)E) 3-9
3.7 X0/Y0 Calibration Data Measurement 3-10
3.7.1 X0/Y0 Calibration Data Measurement for CP-742/3(M)E 3-10
3.7.2 X0/Y0 Calibration Data Measurement for CP-732/3E 3-11
3.8 X/Y Table Leveling 3-12
3.8.1 (Part 1) Table Leveling 3-12
3.8.2 (Part 2) Reference and Adjustable Rail Alignment in the Y direction 3-14
3.8.3 (Part 3) Origin Pin to Claw Position Adjustment 3-14
3.8.4 (Part 4) Mechanical lock Ring Adjustment 3-15
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
V
FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Contents-
List of Current Pages
Chapter 3 X, Y, Z and D-axes Adjustment (continued)
(section No.) (Page No.)
3.9 Z-axis Adjustment and Calibration Data Setting 3-16
3.10 Main Conveyor PCB Clamping Claw Check and Adjustment 3-18
3.10.1 (Part 1) Claw Positioning Adjustment 3-18
3.10.2 (Part 2) Claw Float Adjustment (for CP-742/3(M)E only) 3-18
3.10.3 (Part 3) Clamping Cylinder Sensor Adjustment
(CP-742/3(M)E and CP-732/3E) 3-19
3.11 Back-up Pin Interference Prevention Sensor Adjustment 3-20
3.12 D-axis Adjustment and Calibration Data Setting 3-21
3.12.1 D-axis Adjustment and Calibration Data setting
(CP-742/3ME and CP-732/3E) 3-21
3.12.2 CP-742E Supplementary Procedure 3-23
3.12.3 D-axis Pallet and Interference Prevention Sensor Adjustment 3-24
(Part 1) Speed Controller Setting (CP-742/3(M)E & CP-732/3E) 3-24
(Part 2) Interference Prevention Sensor Adjustment (CP-742/3(M)E) 3-25
Interference Prevention Sensor Adjustment (CP-732/3E) 3-27
(Part 3) – Pallet Adjustment (CP-742/3(M)E & CP-732/3E) 3-28
3.13 D-axis Pallet Flatness Measurement 3-30
3.14 Cam Box Positioning Check 3-30
3.15 Pick up Position Calibration 3-31
3.16 Shaft Measurement Check 3-32
3.17 Slider Height Adjustment for ST1, ST9 3-33
3.17.1 Adjusting the slider height 3-33
3.17.2 Adjusting the 9
th
station slider for CP-742/3(M)E 3-34
3.18 Reattaching the Shaft Assembly 3-34
3.19 Placing Height Z0 Calibration 3-35
Chapter 4 Station Adjustment…………………………...……….. (Edition 6.0)
(section No.) (Page No.)
4.1 Shaft Assembly Adjustment 4-1
4.2 PQ, FQ, and RQ Stroke Adjustment 4-2
4.3 Station 3 Origin Position and Stroke Adjustment 4-2
4.4 Head A Check Sensor Adjustment 4-5
4.5 FQ, RQ, PQ-axes Timing Belt Tension 4-5
4.6 PQ, FQ, RQ-axes Calibration Data Setting 4-5
4.7 10
th
Station Origin Position Sensor Adjustment 4-6
4.8 10
th
Station Clutch Engagement Check Sensor 4-8
4.9 Nozzle Changer Adjustment 4-10
4.9.1 Nozzle Changer Alignment Adjustment 4-10
4.9.2 Nozzle Changer Gear Backlash Adjustment 4-11
4.9.3 Nozzle Changer Stroke Adjustment 4-11
4.9.4 Nozzle Change Origin Position Calibration 4-12
4.10 Nozzle Type Check Sensor Adjustment at the 13
th
and 15
th
Stations 4-13
4.11 Station 1 Tape Feed Adjustment 4-14
4.12 Station 1 Waste Tape Cutter Adjustment 4-15
4.13 Station 13 Parts Reject Mechanism Adjustment 4-16
4.14 Station 1 Tape-End Detection Sensor Adjustment 4-17
4.15 Feeder UP/Down Sensor Adjustment 4-17
4.16 Station 1 N- times feeding Adjustments 4-19
4.17 Station 1 N-times Cutter Adjustment 4-20
4.18 Station 13 Brush Height Adjustment for Parts Rejection 4-21
4.19 Nozzle Holder Installation 4-21
4.20 ST1 NZ Adjustment & Calibration Data Measurement 4-21
4.21 ST1 NZ Pick-Up Position Adjustment 4-22
4.22 Station 9 Mechanical Valve Adjustment Check 4-23
4.23 Station 1 Mechanical Valve Adjustment 4-24
4.24 Station 2 Parts Check Sensor Adjustment 4-26
4.25 Stations 1 & 9 Upward and Downward End Sensor Adjustment 4-27
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
VI