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FK-9F98-27 CP-7 Series T raini ng T ext for Service Engineers Edition 6.0 Chapter 3. X, Y , Z and D-axes Adjustm ent [23/36] CP-732/733E D Axis Calibration Dat a Item (D2) Reference V alue (0.002mm/pulse) − Mechanical S …

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FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 3. X, Y, Z and D-axes Adjustment [22/36]
11. Move the D1-axis back 500 pulses from where the
− OT sensor turns ON and set the
Calibration Data value. (Maximum Limit D1)
Press: [Maintenance] → [Calibration] → [Travel Limits] → [Maximum Limit D1]
To set the Min travel limit for (D2), Move the D2-axis back 500 pulses from where the
− OT
sensor turns ON and set the Calibration Data value. (Minimum Limit D2)
Press: [Maintenance] → [Calibration] → [Travel Limits] → [Minimum Limit D2]
12. The following tables list the D axis Calibration Data and physical data reference values:
CP-742/743ME
D Axis Calibration Data Item (D1) Reference Value (0.002mm/pulse)
+ Mechanical Stopper 5000 +/- 50
− OT Sensor ON
1500 +/- 50
Max Limit Position D1 1000 +/- 50
D1 Original Position 0 +/- 1000
Pick up position T1
(
− 670700)
Minimum Limit Position D1 – 673500 +/- 1000
+ OT Sensor ON
− 674000 +/- 1000
− Mechanical Stopper − 677500 +/- 1000
D Axis Calibration Data Item (D2) Reference Value (0.002mm/pulse)
− Mechanical Stopper − 5000 +/- 50
− OT Sensor ON − 1500 +/- 50
Min Limit Position D2 – 1000 +/- 50
D2 Original Position 0 +/- 1000
Pick up position T2 (351300)
Max Limit Position D2 673500 +/- 1000
+ OT Sensor ON 674000 +/- 1000
+ Mechanical Stopper 677500 +/- 1000
CP-732/733E
D Axis Calibration Data Item (D1) Reference Value (0.002mm/pulse)
+ Mechanical Stopper 5000 +/- 50
− OT Sensor ON
1500 +/- 50
Max Limit Position D1 1000 +/- 50
D1 Original Position 0 +/- 1000
Pick up position T1 (-504700)
Minimum Limit Position D1
− 507000 +/- 1000
+
OT Sensor ON
− 507500 +/- 1000
− Mechanical Stopper − 508500 +/- 1000
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
3-22
FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 3. X, Y, Z and D-axes Adjustment [23/36]
CP-732/733E
D Axis Calibration Data Item (D2) Reference Value
(0.002mm/pulse)
− Mechanical Stopper − 5000 +/- 50
− OT Sensor ON − 1500 +/- 50
Min Limit Position D2
− 1000 +/- 50
D2 Original Position 0 +/- 1000
Pick up position T2 (264300)
Max Limit Position D2 507000 +/- 1000
+ OT Sensor ON 507500 +/- 1000
+ Mechanical Stopper 508500 +/- 1000
3.12.2 CP-742/743E Supplementary Procedure
The method of locking the coupling is slightly different on the CP-742/743E and is described
below. For the basic procedure, please refer to section 3.12.1.
Coupling 2
MOTOR
Coupling 1
Figure 29
1. Ensure that the D table is against the mechanical stopper.
2. Lock the two right hand bolts of Coupling 1 with an 8.3N.m torque wrench and long 5mm
attachment.
3. Lock the two left hand bolts of Coupling 2 with a 67.6N.m torque wrench and 10mm
attachment.
4. Lock the two left hand bolts of coupling 1 with an 8.3N.m torque wrench and long 5mm
attachment.
5. Rotate Coupling 2 by hand until the pulse count is 5000 pulses (D1). – 5000 pulses (D2).
6. Turn the servo ON.
7. Finally, Lock the two right hand bolts of Coupling 2 with a 67.7N.m torque wrench and 10mm
attachment.
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
3-23
FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 3. X, Y, Z and D-axes Adjustment [24/36]
8. The following table lists the D axis Calibration Data and physical data reference values:
CP-742/743E
D Axis Calibration Data Item (D1) Reference Value
(0.002mm/pulse)
+ Mechanical Stopper 5000 +/- 50
− OT Sensor ON
1500 +/- 50
Max Limit Position D1 1000 +/- 50
D1 Original Position 0 +/- 1000
Pick up position T1
(
−1150700)
Minimum Limit Position D1 – 1153500 +/- 1000
+ OT Sensor ON
− 1154000 +/- 1000
− Mechanical Stopper
− 1157500 +/-1000
CP-742/743E
D Axis Calibration Data Item (D2) Reference Value
(0.002mm/pulse)
− Mechanical Stopper − 5000 +/- 50
− OT Sensor ON − 1500 +/- 50
Min Limit Position D2 – 1000 +/- 50
D2 Original Position 0 +/- 1000
Pick up position T2 (591300)
Max Limit Position D2 1153500 +/- 1000
+ OT Sensor ON 1154000 +/- 1000
+ Mechanical Stopper 1157500 +/- 1000
3.12.3 D-axis Pallet and Interference Prevention Sensor Adjustment
Note: Whenever moving the D table up and down, the D axis servo count must be at or very
close to zero. It is very important that the D table is positioned correctly in relation to
the lifter. If not, a crash may occur. Also, check that the lifters are at their lower limit
whenever moving the D tables along the D-Axis.
(Part 1) - Speed Controller Setting (all CP7 Series)
1. Move the D tables toward the center of the D axis; well away from the D original position.
2. Temporarily set the lifter UP and lifter Down flow controls:
CP-742/743(M)E CP-732/733E
UP 6 x from fully closed 4.5 x from fully closed
DOWN 3.5 x from fully closed 5 x from fully closed
UP
Down
Figure 30
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
3-24