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FK-9F98-27 CP-7 Series T raini ng T ext for Service Engineers Edition 6.0 Chapter 3. X, Y , Z and D-axes Adjustm ent [34/36] 3.17.2 Adjusting the 9 th station slide r for CP-742/743(M)E 1. Remove shaf t G or O to gain ac…

FK-9F98-27 CP-7 Series Training Text for Service Engineers

Edition 6.0 Chapter 3. X, Y, Z and D-axes Adjustment [33/36]

3.17 Slider Height Adjustment for ST1, ST9

To set the slider height, it will be necessary to remove a shaft assembly. Choose either the G or

O shaft for removal, as these are the only two points open enough to make the measurements.

1. Move the shaft to be removed near ST9 and set the cam angle to 0

degrees. Place a 7mm spanner at position A and remove the 2.5mm socket

hex bolt from the top of the clutch.

2. Remove the four retainers for the linear guide and disconnect the

vacuum hose. Remove the shaft assembly from the index unit.

3.17.1 Adjusting the slider height

Note: The following procedure for CP-7 series machines is the same,

(except for the 9

station on CP-742/743(M)E which is written

in step 3.17.2.)

1. With the Placing and Pick-up valves OFF, move the opening where the

shaft was removed to Station 9 and set the cam at 180 degrees. Check

the flatness of the slider surface as indicated in Fig. 48. (the flatness

should be zero) Follow the same procedure for Station 1. (Pick-up)

2. For station 9, turn the cam to zero degrees and turn the placing solenoid ON.

Measure the slider height in relation to the cylindrical cam as illustrated in Fig. 49.

Coupling

Retainer

Helical gear

Clutch

Linear guide rail

2.5mm socket hex bolt

Adjust the height of the slider for Station 9 by adjusting the 9

station rod in the Cam Box.

After adjustment, rotate the cam a few times and return to check the value again. Once

complete, ensure the lock nut is securely tightened on the 9

station rod.

Figure 47

3. For station 1, turn the cam to zero degrees, turn the Pick-up solenoid ON and make sure the

NZ axis is set at the minus mechanical stopper. Measure the slider height in relation to the

cylindrical cam as illustrated in Fig. 49.

Adjust the height of the slider for Station 1 by adjusting the bolts shown in Figure 50. After the

adjustment rotate the cam a few times and return to check the value again. Once complete,

ensure the lock nut is securely tightened on the 1

station slider bracket.

(Use Loctite # 262 when securing the nut)

0 ± 0.03mm

(

0 to +0.02 factor

tol.

)

1. Loosen the two bolts here

and try to adjust the slider

height using the play in the

bolt holes.

Slider

Helical Gear

2. If step 1 fails, loosen

this nut and turn

the rod to adjust the

slider. After completion,

ensure the nut is securely

tightened.

Tolerance: 0

Figure 48 Figure 50

Figure 49

Fuji Machine Mfg. Co., Ltd. (Okazaki)

SMT Equipment Quality Assurance Dept.

CS Section

3-33

FK-9F98-27 CP-7 Series Training Text for Service Engineers

Edition 6.0 Chapter 3. X, Y, Z and D-axes Adjustment [34/36]

3.17.2 Adjusting the 9

station slider for CP-742/743(M)E

1. Remove shaft G or O to gain access to the 9

station slider.

2. Turn the cam to 0 degrees and turn the placing solenoid valve ON. (Y035)

3. Adjust the slider height, so the leading edge top surface between the cylindrical cam and slider is

smooth to the touch. (See Fig. 51) Or use a dial gauge as indicated in Fig. 52.

CP-74*-series ST9 slider measurement

Cylindrical

cam

０

Cam angle = 0°

Figure 52

Place a dial gauge against

section A and set the gauge to

zero. Measure the height to

section B (in the Y-direction).

Tolerance: ±0.03 mm

Target: ±0.01 mm

Figure 51

4. Adjust the height using the 9

station adjustment rod in the cam box. After completion, rotate the

index and return to check the position. If OK, then make sure the lock nut is tight on the rod.

3.18 Reattaching the Shaft Assembly

When the slider height adjustment has been completed, reattach the shaft in the reverse order

removed.

1. Tighten the retainer installation bolts (M4 x 12 ) using a torque wrench:

Torque value: 1.96N.m (20Kgf/cm)

2. Using the bar jig (at station 9), re-install the shaft assembly (with the cam at 180 degrees) and

align the holder and clutch so the alignment jig inserts smoothly between the holder and the

clutch. (there should be NO resistance) It is important for all shafts and clutches to be aligned

properly in order to avoid problems later on.

Fuji Machine Mfg. Co., Ltd. (Okazaki)

SMT Equipment Quality Assurance Dept.

CS Section

3-34

FK-9F98-27 CP-7 Series Training Text for Service Engineers

Edition 6.0 Chapter 3. X, Y, Z and D-axes Adjustment [35/36]

3.19 Placing Height Z0 Calibration

Carry out the procedure listed below to set the Placing Origin height. (Z0)

NOTE: Calibrate only after adjusting the ST9

slider height.

1. Turn the ST9 solenoid valve ON at 0 degrees.

Y035 PLACE SOL ENGAGED

2. After the Z- axis adjustment is completed, clamp the jig plate (fig. 53) in the middle of the table,

and install the nozzle jig in the A holder.

3. Manually move the jig under the ST9, placing point.

4. Set the cam angle at 195 degrees to lower the nozzle jig. Manually raise the Z-axis so that the

nozzle jig is in contact with a feeler gauge jig (-0.3mm). The Z-axis servo counter at this time is

Z0.

Target: CP-732/733E (5000 +/-500 pulses)

Target: CP-742/743(M)E (6000 +/-500 pulses)

5. Calibrate “Z0” on the reference side, adjustable side and center of the jig plate. The

deviation between each measuring point should be within 50 pulses

of each other.

6. Enter the average value (of the three measurement points) to the Calibration Data as

follows:

Press: [Maintenance] → [Calibration] → [Placing Reference] → [Z0] → [Set]

Nozzle Jig No.:DCPJ0620

IMPORTANT!!

The placing height calibration is critically

important to ensuring stable placement.

If not adjusted correctly, damage to

components may occur (due to shock

from nozzle) or placing accuracy will not

be at optimum levels. Be sure to use

care when making adjustments in this

area.

Jig No.: AWPJ8111

-0.3mm

Figure 53

7. Alternatively, clamp the XC/YC calibration plate in the center of the table. Raise the Z-axis until

the dial gauge deflects 0.3mm. The Calibration Data value will be the servo pulse count with the

gauge deflected 0.3, plus 1050 (thickness of the jig plate). This procedure works well resulting

in basically the same value as obtained using the procedure in steps 1 to 6.

2.1mm

2.1/ 0.002 = 1050

0.3mm

Jig No.: AJPJ0062

Figure 54

Fuji Machine Mfg. Co., Ltd. (Okazaki)

SMT Equipment Quality Assurance Dept.

CS Section

3-35