CP7 training(6.0) (1).pdf - 第63页
FK-9F98-27 CP-7 Series T raini ng T ext for Service Engineers Edition 6.0 Chapter 4. S tation Adjustment [14/28] 12. Check that the sensors rea ct correctly when the nozzle holde r is set to the positions shown in the fo…
FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 4. Station Adjustment [13/28]
4.10 Nozzle Type Check Sensor Adjustment at the 13
th
and 15
th
Stations
13
TH
Station sensor alignment jig
13 station and 15 station JIG SET
15
TH
Station sensor alignment jig
Figure 20
CP-732/733E Jig No.
A
DGPJ8030
CP-742/743(M)E Jig No.
A
DCPJ8050
1. Remove the 13
th
station reject parts brush, as this will interfere with the jigs.
2. Move the cam to 200 degrees. Install the above jigs in turn and check/adjust the alignment of
the 13
th
and 15
th
stations by sliding the “sliding jig” into the sensor holder brackets.
Caution – the jigs span two shafts so never rotate the cam when they are in place.
Station 13 sensor ali
g
nment Station 15 sensor ali
g
nment
Figure 21
3. Once alignment is achieved, put the fiber sensors to their forward limit and lock the set screw for
each sensor.
4. Put a holder on shaft A and align it at the 10th station RQ original position.
5. Set the six sensor amplifiers to L-ON.
6. Set the mode switch of the six sensor amplifiers to SET.
7. Set the nozzle holder to the number 2 nozzle.
8. Move the nozzle holder on shaft A to the 13
th
station and 15
th
station in turn. For each station
ensure that the cam angle is at 200 degrees and the nozzle holder in place, then press the
tuning button once.
9. Next, set the nozzle holder to the number 6 nozzle.
10. Move the nozzle holder on shaft A to the 13
th
station and 15
th
station in turn. For each station
ensure that the cam is at 200 degrees and the nozzle holder in place, then press the tuning
button one more time.
11. Finally, set the sensor amplifiers from SET to RUN.
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
4-13
FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 4. Station Adjustment [14/28]
12. Check that the sensors react correctly when the nozzle holder is set to the positions shown in
the following table:
Sensor 1 Sensor 2 Sensor 3
Nozzle No. 1 8 ~ 9 (ON) 0 ~ 1 (OFF) 0 ~ 1 (OFF)
Nozzle No. 2 0 ~ 1 (OFF) 8 ~ 9 (ON) 0 ~ 1 (OFF)
Nozzle No. 3 0 ~ 1 (OFF) 0 ~ 1 (OFF) 8 ~ 9 (ON)
Nozzle No. 4 8 ~ 9 (ON) 8 ~ 9 (ON) 0 ~ 1 (OFF)
Nozzle No. 5 0 ~ 1 (OFF) 8 ~ 9 (ON) 8 ~ 9 (ON)
Nozzle No. 6 8 ~ 9 (ON) 0 ~ 1 (OFF) 8 ~ 9 (ON)
<I/O → Standard → IN>
Sta. 13 X03E Nozzle Type Check 1 X03F Nozzle Type Check 2
Sta. 15 X048 Nozzle Type Check 1 X049 Nozzle Type Check 2
Sta. 13 X040 Nozzle Type Check 3
Sta. 15 X04A Nozzle Type Check 3
4.11 Station 1 Tape Feed Adjustment
1. Set the cam angle to 0 degrees, turn the station 1 tape feed
solenoid valve ON. (Y033)
2. Move the jig to the parts pick-up position. Adjust the
clearance between the roller and the lever to 0.5mm.
To adjust loosen bolt “A” in the cam box, (figure 22) and
then use a small spanner to adjust the rod up or down.
<I/O → Standard → OUT>
Jig No. ADCPJ8020
0.5mm
A
Figure 22
Y033 ST1 TAPE FEED SOL ENGAGED
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
4-14
FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 4. Station Adjustment [15/28]
4.12 Station 1 Waste Tape Cutter Adjustment
1. Set the cutter rod length in the cam box to 21mm.
21mm
2. Use a feeler gauge to check that there is more than 0.2mm clearance between the cutter
lever and guard:
1
3
2
Item 1 = Cutter Lever
Item 2 = Guard
Item 3 = Cutter Tooth
Figure 23
3. Check that the tape cutter does not protrude from the guard at 0 degrees.
4. Check that the tape cutter rises up until (190 degrees, CP-742/743(M)E) (194 degrees, CP-
732/733E) and descends afterwards.
5. Check that the tape cutter is level with the bottom of the guard (or protrudes by less than
0.5mm from the bottom of the guard) at 0 degrees.
6. Use a tape feeder to confirm that the tape cutter can actually cut the tape on a feeder.
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
4-15