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FK-9F98-27 CP-7 Series T raining T ext for Service Engineers Edition 6.0 Chapter 5. Loader and Con veyor Adjustment [18/28] 5.22 PCB Check Sensor Arrangement IN Conveyor IN Carrier OUT Carrier OUT Conveyor 14 12 11 13 9 …
FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 5. Loader and Conveyor Adjustment [17/28]
5.21 Claw Open -End Sensor Adjustment
1. Set the carrier at the retract position.
2. Set the length of the cylinder rod to 9mm. (Retract position only)
3. Align the cylinder bolt with the center of the Open-Close lever.
4. Open the carrier claws. Find the edge of the sensor ON position and move the sensor
0.5mm in the ON direction and secure.
9mm
Open-close lever
Figure 30
<I/O → Standard → IN>
X0BB In-carrier Retract Limit Unclamp Check (Fixed Rail)
X0BC In-carrier Retract Limit Unclamp Check (Adjustable Rail)
X0BD In-carrier Forward Limit Unclamp Check (Fixed Rail)
X0BE In-carrier Forward Limit Unclamp Check (Adjustable Rail)
X0D6 Out-carrier Retract Limit Unclamp Check (Fixed Rail)
X0D7 Out-carrier Retract Limit Unclamp Check (Adjustable Rail)
X0D8 Out-carrier Forward Limit Unclamp Check (Fixed Rail)
X0D9 Out-carrier Forward Limit Unclamp Check (Adjustable Rail)
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
5-17
FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 5. Loader and Conveyor Adjustment [18/28]
5.22 PCB Check Sensor Arrangement
IN Conveyor
IN Carrier OUT Carrier
OUT Conveyor
14
12
11
13
91078
6
5
23 4
1
PCB confirmation Sensors (Front view)
Figure 40
PCB Check Sensor location and function
1. Prevents boards that are longer than the M/C specification from being processed.
2. IN 2 Speed Reduction Check Sensor
2nd PCB speed reduction
3. IN 2 Arrival Check Sensor
2nd PCB IN Conveyor arrival check.
4. IN PCB Clearance Check Sensor
Checks the clearance between the 1st and 2nd PCB’s.
5. IN 1 Speed Reduction Check Sensor
1st PCB speed reduction
6. IN 1 Arrival Check Sensor
1st PCB IN Conveyor arrival check.
7. IN Carrier 2 Detection Check Sensor
Detects the 2nd PCB on the IN carrier when the IN carrier arrives at the forward end.
8. IN Carrier 1 Detection Check Sensor
Detects the 1st PCB on the IN carrier when the IN carrier arrives at the forward end.
9. OUT Carrier 2 Detection Check Sensor
Detects the 2nd PCB on the OUT carrier when the OUT carrier arrives at the forward end.
10. OUT Carrier 1 Detection Check Sensor
Detects the 1st PCB on the OUT carrier when the OUT carrier arrives at the forward end.
11. OUT 2 Arrival Check
Detects when the 2nd PCB arrives at the OUT conveyor.
12. OUT PCB Clearance Check Sensor
Checks the clearance between the 1st and 2nd PCB’s.
13. OUT 1 Arrival Check Sensor
Checks when the 1st PCB arrives at the OUT Conveyor.
14. Out Conveyor Arrival check Sensor
Checks for PCB’s on the out conveyor. (ready to move to next stage)
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
5-18
FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 5. Loader and Conveyor Adjustment [19/28]
<I/O → Standard → IN>
Sensor Location
X0A9 IN-CONVEYOR MID-STOPPER UPPER LIMIT CHECK
X0AA IN-CONVEYOR MID-STOPPER LOWER LIMIT CHECK
X0AB (5) IN-CONVEYOR 1 SPEED DECELERATION POINT
X0AC (6) IN-CONVEYOR 1 PANEL ARRIVAL CHECK
X0AD (2) IN-CONVEYOR 2 SPEED DECELERATION POINT
X0AE (3) IN-CONVEYOR 2 PANEL ARRIVAL CHECK
X0AF (4) PANEL INTERVAL BETWEEN IN-CONVEYOR 1 AND 2
X0B0 (1) IN-CONVEYOR PANEL IN
X0B1 (8) IN-CARRIER FORWARD LIMIT PANEL CHECK (1)
X0B2 (7) IN-CARRIER FORWARD LIMIT PANEL CHECK (2)
X0C4 OUT-CONVEYOR MID-STOPPER UPPER LIMIT CHECK
X0C5 OUT-CONVEYOR MID-STOPPER LOWER LIMIT CHECK
X0C5 (13) OUT-CONVEYOR 1 PANEL ARRIVAL CHECK
X0C9 (11) OUT-CONVEYOR 2 PANEL ARRIVAL CHECK
X0CA (12) PANEL INTERVAL BETWEEN OUT-CONVEYOR 1and 2
X0CB (14) OUT-CONVEYOR UNLOADER PANEL ARRIVAL CHECK
X0CC (10) OUT-CARRIER FORWARD LIMIT PANEL CHECK (1)
X0CD (9) OUT-CARRIER FORWARD LIMIT PANEL CHECK (2)
5.23 PCB Stopper and Check Sensor Adjustment
<<IN Conveyor (Fixed) Stopper Installation>>
Install the stoppers and adjust the sensors for 2-PCB-loading, using the maximum length
board: (CP-732/733E: 170MM) (CP-742/743(M)E: 220MM)
Install the stoppers only after the X, Y, and Z, axes, “Loading Position” has been calibrated.
1. With the first PCB stoppers from the In conveyor removed, move the XY table to the IN loading
position. (DO NOT raise the Z-axis) The 1
st
PCB moveable stopper should be down. (Turn
On “Y079” to lower the 1
st
PCB stopper)
2. Turn ON “Y044”, (Main clamp open), and position the maximum length board (for 2 PCB’s) on
the reference and secondary pins. Turn ON “Y043” (Main clamp close), and clamp the PCB.
3. Turn ON “Y072”, (In carrier close) , “Y074”, (In carrier advance) ,and “Y073”, (In carrier open).
Manually raise the Z to the IN loading position.
4. Turn ON “Y072” (In carrier close), and “Y044”(Main clamp open), and lower Z to the “Z0”
position. (The PCB should now be clamped on the carrier.)
5. Turn ON “Y075”(In carrier retract), “Y076” (In lifter up), and “Y073” (In carrier open), “Y077” (In
lifter down), “Y072” (In carrier close), and “Y074” (In carrier advance). (the PCB is now loaded
at the correct position on the IN conveyor.) See Fig. 41.
6. Set the first PCB stoppers against the leading edge of the PCB. (be careful not to move the
board)
7. Loosen the sensor positioning bolt for the first PCB check sensor and position the sensor 5mm
from the leading edge of the first PCB. See Fig. 42.
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
5-19