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FK-9F98-27 CP-7 Series T raining T ext for Service Engineers Edition 6.0 Chapter 5. Loader and Con veyor Adjustment [25/28] 5.25 2nd PCB Confirmation Sensor Positioning 1. Position the 2 ND Pcb confirmation sensor beam 2…

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FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 5. Loader and Conveyor Adjustment [24/28]
5.24 Positioning-Scale Adjustment for the IN and OUT Middle Stoppers
1. Set the clearance between the scale and arrow to 0.5mm for both the IN and OUT conveyors.
Confirm that the stopper can move between 50mm and 170mm.
(220mm for CP-742/743(M)E)
(Make sure that scale does not interfere with the arrow at that time.)
0.5mm
Scale
A
djustment Bolt
Figure 46
2. Using the appropriate board length against the first stopper, contact the middle stopper with
the 15mm spacing jig. The scale should indicate “170” at this point.
(220mm for CP-742/743(M)E)
If out of alignment, loosen the two screws on the scale and slide the scale into position.
(Alternatively, set a gap of 15mm between the two boards using a vernier.)
170
Middle stopper
Jig
PCB
First stopper
(CP-742/743(M)E)
220
Board flow
(CP-732/733E)
Figure 47
3. To position the middle stopper, place a 170mm (220mm) board on the OUT conveyor. Insert
the 15mm positioning jig to make contact with the middle stopper. The scale should indicate
“170” at this point. (220mm for CP-742/743(M)E) If out of alignment, loosen the two screws on
the scale and slide the scale into position.
220
(CP-742/743(M)E)
Board flow
170
Middle stopper
PCB
Jig
(CP-732/733E)
Figure 48
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
5-24
FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 5. Loader and Conveyor Adjustment [25/28]
5.25 2nd PCB Confirmation Sensor Positioning
1. Position the 2
ND
Pcb confirmation sensor beam 2mm away from the trailing edge of the
maximum length board.
2. Confirm that carrier does not interfere with the sensor bracket when the conveyor width is set
to minimum.
Note: The purpose of this sensor is to protect against the loading of PCBs longer than those
described in the machine specifications.
<I/O → STANDARD → IN>
X0B0 IN CONVEYOR PANEL IN CHECK
Max length Pcb
CP-732/733E (356mm)
CP-742/743(M)E (457mm)
2mm
Figure 49
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
5-25
FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 5. Loader and Conveyor Adjustment [26/28]
5.26 Loader Cylinder Adjustment
Adjustment of Cylinder Controller
1. Press [Maintenance] Æ [Loader Cylinder Adjustment] to enter the cylinder adjustment command.
2. Select the item number of the cylinder, which is going to be adjusted or calibrated.
3. Press [Times], and enter “10”.
4. Pressing [START] will activate “Waiting for START button”. Press [START] to calibrate.
Results of the 10 movements Max (ms) and Min (ms) will be displayed after the calibration. Adjust
the cylinder controller so that the results are within the appropriate ranges shown below.
* As for the Carrier and XY table open/close time, check the total time for clamping & unclamping.
*CP-732/733E
Calibration Item No.
Time (ms)
Flow Control
Position
1.In-Lifter Up/Down 1500 ± 50
0.5 rev. from
fully closed.
2.In-Carrier Clamper Advanced Limit (Fixed side)
3.In-Carrier Clamper Advanced Limit (Adjustable side)
4.In-Carrier Clamper Retract Limit(Fixed side)
5.In-Carrier Clamper Retract Limit (Adjustable side)
Less than
300
No flow control
6.In-Carrier Return 3000 ± 150 (See Page 5 -28)
7.In-Carrier Loading
Fill in the
measurement
result
8.Main Clamper (Fixed side) Less than 300
6 rev. from
fully closed
9.Out-Lifter Up/Down 1500 ± 50
0.5 rev. from
fully closed.
10.Out-Carrier Clamper Advanced Limit (Fixed side)
11.Out-Carrier Clamper Advanced Limit (Adjustable side)
12.Out-Carrier Clamper Retract Limit (Fixed side)
13.Out-Carrier Clamper Retract Limit (Adjustable side)
Less than
300
No flow control
14.Out-Carrier Return 3000 ± 150 (See Page 5 -28)
15.Out-Carrier Loading
Fill in the
measurement
Result
16.Main Clamper (Adjustable side)
Less than
300
135±10
6 rev. from
fully closed
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
5-26