SIPLACE D4i 规格说明书英文版 - 第31页

31 Maximum Quality in Production The SIPLACE D4i not only provides m arket-lead ing machine quality; it also guar- antees maximum prod uct quality throug h a combina - tion of the following features: 100% placement proce…

01005 Placement

The SIPLACE D4i is pre-

pared to place 01005 compo-

nents (0.4 mm x 0.2 mm) as

standard. To do this, you

simply have to implement the

optional 01005 package for

12-nozzle Collect&Place

heads. You can then easily

process even the tiniest com-

ponents currently available

with no drop in output.

For 01005 placement you will

need station software ver-

sion 605.03 SP2 and

SIPLACE Pro 10 (or a later

version). This will also

improve the detection capa-

bility at the associated noz-

zles.

The 01005 package for the

SIPLACE D-series contains

the following components:

• Sleeves for placement

with low placement forces

(3x)

• Special type 905 nozzles

designed for 01005 place-

ment (12 x)

The high-resolution type 30

camera is part of the 0201

package which can be cho-

sen as standard on the

placement machine.

There are also special S

feeder modules available for

01005 placement. These

optimize pick-up by ensuring

the ideal feeding conditions.

As a rule with 01005 place-

ment, a finely tuned overall

01005 process is the basic

requirement if you want to

achieve excellent results.

All the process parameters

must be optimized. The

SIPLACE team will be

pleased to advise you on

how to do this.

01005 measurement

results and ambient condi-

tions

Dpm values and pick-up

rates for 01005 placement

are highly dependent on the

measuring conditions, so it is

important to specify them

with the corresponding ambi-

ent conditions. Ask your local

SIPLACE dealer for exam-

ples and the associated con-

ditions.

Maximum Quality in Production

The SIPLACE D4i not only

provides market-leading

machine quality; it also guar-

antees maximum product

quality through a combina-

tion of the following features:

100% placement process

control

The SIPLACE D4i has vari-

ous control mechanisms as

standard that guarantee

maximum placement reliabil-

ity. For example, sensors

check whether the compo-

nent was picked up or set

down correctly. The force

measurement also checks

the specified component set-

down forces and compen-

sates for differences in

height during pick-up and

any bumps on the PCB dur-

ing placement.

Digital vision inspection

The digital SIPLACE vision

system guarantees

extremely fast and reliable

component recognition,

while being very simple to

use. The system identifies

each individual component

from its shape and color.

Using different illumination

and brightness levels, every

component shape can be

easily detected. The system

also stores images of the

components, known as

"vision dumps". These show

which components were

rejected. As a result, errors

can be detected earlier when

introducing new products,

thus increasing process reli-

ability. The vision dumps

also provide good negotia-

tion tools if defective compo-

nents are supplied.

Intelligent software for

set-up verification

The SIPLACE D4i set-ups

are verified on the compo-

nent roll with reference to the

barcode scanner. This helps

to avoid set-up errors.

This network of tests con-

siderably lowers dpm rates

and increases the first pass

yield.

Quality values for the SIPLACE D4i

Pickup rate ≥ 99.95%

a) Based on average values from evaluations

Dpm rate ≤ 5 dpm

Technical Data

Electrical Ratings and Compressed Air Supply

Electrical ratings

Supply voltage 3 x 200 VAC ± 5 %; 50/60 Hz (Japanese version)

3 x 208 VAC ± 5 %; 50/60 Hz (U.S.A. version)

3 x 230 VAC ± 5 %; 50/60 Hz

3 x 380 VAC ± 5 %; 50/60 Hz

3 x 400 VAC ± 5 %; 50/60 Hz (European version)

3 x 415 VAC ± 5 %; 50/60 Hz

Fuses 3 x 32 A (3 x 200 VAC / 3 x 208 VAC / 3 x 230 VAC)

3 x 16 A (3 x 380 VAC / 3 x 400 VAC / 3 x 415 VAC)

Nominal apparent power 3.3 kVA

Rated current consumption 8.2 A / 3 x 400 VAC

Compressed air supply

Compressed air ratings

min

max

0.55 MPa = 5.5 bar

1.0 MPa = 10 bar

Compressed air connection R 3/4" internal thread (pipe thread) with

1/2" hose connector

Compressed air consumption with four

tape cutters and four C&P heads

a) Under normal atmospheric conditions at 20°C and 1013 hPa

950 Nl/min

400 Nl/min with vacuum pump

Operating pressure 0.51 MPa ± 0.01 MPa (5.1 bar ± 0.1 bar)

Compressed air specification

Particle size 5 µm ISO class 3

Particle density 5 mg/m³ ISO class 3

Maximum oil content 0,01 mg/m³ ISO class 1

Pressure dewpoint + 3°C ISO class 4