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SIPLACE HS-50/HS-60/D4/S-25HM/S-27HM/HF -Series 2 Retrofit instructions for vacuum pump 07/2011 Edition 31 2.3 SIPLACE HS-50 / HS-60 / D4 2.3.1 Required p art s Connnection kit for vacuu m pump HS-50 (item numbe r 001 19…
2 Retrofit instructions for vacuum pump SIPLACE HS-50/HS-60/D4/S-25HM/S-27HM/HF-Series
07/2011 Edition
30
2.2 Safety instructions
WARNING 2
Comply with the higher ranking "Safety Instructions" in Chapter "Operational Safety" in the User
Manual and Service Manual 2
The placement machines SIPLACE are powered by mains voltage.
Portions of the system are therefore conducting dangerous electricity, inside the machine even
while the master switch is turned off.
Death, serious injury or considerable damage may result if these automatic placement systems
are handled incorrectly.
After you have properly carried out the shut-down of the operating system:
Before all work the machine must be turned off at the main switch and isolated from the mains. In
addition, the compressed air supply must be turned off at the main valve of the compressed air
unit in the machine base and the compressed air lines must be bled by actuating the needle valve
at the compressed air unit.
Danger: For anyone wearing a heart pacemaker it is not permitted to work near linear motors, as
described in detail in the User Manual and the Service Manual, Chapter "Special Safety Instruc-
tions when working in vivinty of powerful magnetic fields" .
Obey the applicable accident prevention regulations, DIN standards and special safety codes of
your country at all times. DIN EN 60204 must be adhered to during all work inside the machine
base.
Follow the instructions regarding residual voltages in Chapter "Operational Safety".
Comply with regulations on ESDs (see Chapter "Operational Safety").
During the work of retrofitting secure the machine conscientiously against other personnel and
prevent it from being turned back on without authorization, as described in the User Manual in the
chapter "Locking the Machine...".
There is additional, higher risk of accident when working with the SITEST program.
The SITEST program is only to be started by personnel who are authorized to do so. 2
2
2.2.1 Definitions
2
Caution 2
2
2
2
Note 2
SIPLACE HS-50/HS-60/D4/S-25HM/S-27HM/HF-Series 2 Retrofit instructions for vacuum pump
07/2011 Edition
31
2.3 SIPLACE HS-50 / HS-60 / D4
2.3.1 Required parts
Connnection kit for vacuum pump HS-50 (item number 00119018-01) 2
Connnection kit for vacuum pump HS-60/D4 (item number 00119406-01) 2
Vacuum pump (item no. 00119794-xx) 2
2.3.2 Required tools
Set of allen keys. 2
Set of flat wrenches. 2
Cross-head screwdriver 2
2.3.3 Fitting
: Switch the placement machine off at the main switch and isolate it from the mains.
: Open the compressed air supply door.
: Close the main compressed air stopcock.
: Remove the complete compressed air unit.
: Screw the compressed air unit and the vacuum block on an angle holder.
: Lay a "Festo PUN 8" hose to every gantry.
: Connect all eight former compressed air hoses with the vacuum block.
: Connect the four new hoses to the stopcocks 1 to 4.
: Put blind plugs into the stopcocks 1 to 4.
2
2
2
2
2
2
2
2
2
2 Retrofit instructions for vacuum pump SIPLACE HS-50/HS-60/D4/S-25HM/S-27HM/HF-Series
07/2011 Edition
32
: Screw the compressed air unit / vacuum block into the machine.
2
2
Changes at the gantry 2
: Remove the component reject bin.
2
2
2
2
2
2
2
2
Vacuum distributor
with 8 vacuum
hoses
A new compresseed air
hose and a blind plug
per stopcock