SIPLACE DX4-Spec-设备性能参数-EN-DMS - 第34页

34 SIPLACE Software Suite SIPLACE Station Software Individual measureme nt data The individual measure ment data determined by the SIPLACE station software (measurement contexts) can be saved at the station . This can be…

SIPLACE Software Suite

SIPLACE Station Software

The diversity of functions and

applications in the station

software version 706 illus-

trates the extreme flexibility

of the SIPLACE DX. This

software supports operators

in their daily work, helping

them to simplify processes

on the machine and to

increase productivity along

the line. Four different user

levels ensure that each oper-

ator has access to the infor-

mation and options required

to perform his specific work

on the machine.

The benefits of the station

software 705 at a glance:

• Simple and innovative

user guidance, ideal for

both inexperienced users

(-> Smart GUI) and

experts

• Fast, direct access to all

machine functions and

systems, as required.

• "Best in Class" NPI fea-

tures

• Very user-friendly

• Highly robust in the place-

ment process

User-friendly "new product

introduction" process

The enhanced options for

new product introduction

(NPI) on the line is one of the

key features in the SIPLACE

station software 706.

New products need to be

produced error-free right

from the very first board. The

SIPLACE station software

satisfies this requirement by

supporting users during

product introduction with a

range of functions, including

the following.

Placement list at the sta-

tion

The station always shows

the placement list for the

board currently being pro-

cessed. This placement list

includes the following infor-

mation:

• The placements in the

selected placement area

• The order in which the

components are placed

• The placement head

which places the compo-

nents

• The feeder module from

which the components are

picked up

• The status of the place-

ment position.

The status of the placement

positions can be changed

online at the station. If certain

components on the line are

to be omitted, the user can

delay placement of these

and perform it at a later time.

The status of the placement

position is divided into the

following categories (position

options):

•Place

• Skip (The placement posi-

tion will not be placed.

This status can either be

selected for the current

board or for the complete

job. This component will

then be ignored on the fol-

lowing boards until a new

job is sent to the line.)

• Postpone. (The compo-

nent will be placed at the

end of the placement

cycle.)

SIPLACE Software Suite

SIPLACE Station Software

Individual measurement

data

The individual measurement

data determined by the

SIPLACE station software

(measurement contexts) can

be saved at the station. This

can be linked to the following

conditions (Vision measure-

ment options):

1. Unable to measure com-

ponent and measurement

data (measurement con-

texts) should be saved.

These measurement data

can then be used for opti-

mization purposes in a

subsequent analysis. As

with other optical inspec-

tion systems, pseudo

errors can be differentiat-

ed from other errors and

the affected component

shape can then be opti-

mized.

2. Vision measurement

logs should always be

written for this compo-

nent.

Whenever there is general

uncertainty about the

quality of a component,

the Vision logs can be writ-

ten for all components.

3. As soon as Vision errors

occur for the component,

the machine will stop.

If you want to avoid com-

ponent rejection, particu-

larly for very expensive

components, this option

can be used to correct all

measurement errors

occurring, without the

need for any rejections.

The machine waits with

the component, in front of

the camera, so that the

component can be

checked.

In addition, pickup and place

positions can be checked

with the PCB camera. This

makes 100% placement con-

trol possible in the machine.

Teaching components

Component shapes which

are not part of the standard

component shape library can

be generated using the

offline programming system

SIPLACE Pro, with the help

of data sheets, or with the

offline Vision teach station

and a sample component.

Alternatively, a component

shape can be marked as

incomplete and transferred

to the station with this status.

The description can be com-

pleted after the first pickup

run on the line.

After completion of the

description, a robustness

analysis can be performed at

the station, to ensure that

this component is always

recognized reliably, even

under different conditions.

You can also program the

placement positions on the

board in the station software.

This software provides

advanced support functions

which allow you, for exam-

ple, to combine images from

the PCB camera with data

from the placement program.

This boosts the productivity

significantly for production

environments with frequent

new production introductions

or product changeovers.

The SIPLACE station soft-

ware makes daily work

easier for users

Many other features in the

station software make day-

to-day work easier for the

users and optimize the SMT

production processes.

• Calibration process con-

trol is fully integrated into

the SW

• Self-repair routines for

nozzles and feeder mod-

ules

• Self-determination of

feeder module cycle

• "Alarms" - at a glance

• "FaceDown" recognition

• Direct access to board

conveyor functions, such

as "nonstop board trans-

port".

SIPLACE Software Suite

SIPLACE Random Setup

simplifies the configuration of

setups in the pre-setup area

and the definition of setup

changeovers in the SIPLACE

line. In contrast to existing

setup procedures, in which

the feeder modules and com-

ponents need to be config-

ured exactly on the

prescribed tracks of a

changeover table, Random

Setup allows you to config-

ure feeders and components

on any tracks of any change-

over tables in the line.

This concept is based on the

interrelationship between a

clear assignment of compo-

nents to feeder modules and

the "intelligent" Random

Setup software.

SIPLACE Random Setup

improves the productivity

especially in the following

production conditions:

• Low volume production

with high mix and frequent

product changes

• Production with many new

product introductions

(NPI) or urgent projects

• Production with high flexi-

bility and rapid product

change requirements

Benefits for the customer

SIPLACE Random Setup

offers the customer many

benefits. For example, you

no longer need to sort your

components by table or

track, making it much quicker

to configure components in

the pre-setup area.

Feeder modules can now be

set up on any tracks of a

changeover table and in any

locations of a specific line.

Spare tracks can also be

added without editing the

setup. SIPLACE Random

Setup will also support con-

figuration of spare tracks dur-

ing ongoing production.

In Split Table Mode, you

can prepare a new setup at

the machine, while your line

continues production. This

Floating Changeover Strat-

egy reduces line downtime.