SIPLACE DX4-Spec-设备性能参数-EN-DMS - 第35页

35 SIPLACE Software Suite SIPLACE Random Setup SIPLACE Random Setup simplifies the configuration of setups in the pre-setu p area and the definitio n of setup changeovers in the SIPLACE line. In con trast to e xisting se…

SIPLACE Software Suite

SIPLACE Station Software

Individual measurement

data

The individual measurement

data determined by the

SIPLACE station software

(measurement contexts) can

be saved at the station. This

can be linked to the following

conditions (Vision measure-

ment options):

1. Unable to measure com-

ponent and measurement

data (measurement con-

texts) should be saved.

These measurement data

can then be used for opti-

mization purposes in a

subsequent analysis. As

with other optical inspec-

tion systems, pseudo

errors can be differentiat-

ed from other errors and

the affected component

shape can then be opti-

mized.

2. Vision measurement

logs should always be

written for this compo-

nent.

Whenever there is general

uncertainty about the

quality of a component,

the Vision logs can be writ-

ten for all components.

3. As soon as Vision errors

occur for the component,

the machine will stop.

If you want to avoid com-

ponent rejection, particu-

larly for very expensive

components, this option

can be used to correct all

measurement errors

occurring, without the

need for any rejections.

The machine waits with

the component, in front of

the camera, so that the

component can be

checked.

In addition, pickup and place

positions can be checked

with the PCB camera. This

makes 100% placement con-

trol possible in the machine.

Teaching components

Component shapes which

are not part of the standard

component shape library can

be generated using the

offline programming system

SIPLACE Pro, with the help

of data sheets, or with the

offline Vision teach station

and a sample component.

Alternatively, a component

shape can be marked as

incomplete and transferred

to the station with this status.

The description can be com-

pleted after the first pickup

run on the line.

After completion of the

description, a robustness

analysis can be performed at

the station, to ensure that

this component is always

recognized reliably, even

under different conditions.

You can also program the

placement positions on the

board in the station software.

This software provides

advanced support functions

which allow you, for exam-

ple, to combine images from

the PCB camera with data

from the placement program.

This boosts the productivity

significantly for production

environments with frequent

new production introductions

or product changeovers.

The SIPLACE station soft-

ware makes daily work

easier for users

Many other features in the

station software make day-

to-day work easier for the

users and optimize the SMT

production processes.

• Calibration process con-

trol is fully integrated into

the SW

• Self-repair routines for

nozzles and feeder mod-

ules

• Self-determination of

feeder module cycle

• "Alarms" - at a glance

• "FaceDown" recognition

• Direct access to board

conveyor functions, such

as "nonstop board trans-

port".

SIPLACE Software Suite

SIPLACE Random Setup

simplifies the configuration of

setups in the pre-setup area

and the definition of setup

changeovers in the SIPLACE

line. In contrast to existing

setup procedures, in which

the feeder modules and com-

ponents need to be config-

ured exactly on the

prescribed tracks of a

changeover table, Random

Setup allows you to config-

ure feeders and components

on any tracks of any change-

over tables in the line.

This concept is based on the

interrelationship between a

clear assignment of compo-

nents to feeder modules and

the "intelligent" Random

Setup software.

SIPLACE Random Setup

improves the productivity

especially in the following

production conditions:

• Low volume production

with high mix and frequent

product changes

• Production with many new

product introductions

(NPI) or urgent projects

• Production with high flexi-

bility and rapid product

change requirements

Benefits for the customer

SIPLACE Random Setup

offers the customer many

benefits. For example, you

no longer need to sort your

components by table or

track, making it much quicker

to configure components in

the pre-setup area.

Feeder modules can now be

set up on any tracks of a

changeover table and in any

locations of a specific line.

Spare tracks can also be

added without editing the

setup. SIPLACE Random

Setup will also support con-

figuration of spare tracks dur-

ing ongoing production.

In Split Table Mode, you

can prepare a new setup at

the machine, while your line

continues production. This

Floating Changeover Strat-

egy reduces line downtime.

Maximum Production Quality

Maximum production qual-

ity

The SIPLACE DX4 not only

provides leading machine

quality but also guarantees

maximum product quality

through a combination of the

following features:

100% placement process

control

In it standard form, the

SIPLACE DX4 features vari-

ous control mechanisms

which ensure maximum

placement reliability. Sen-

sors checks whether the

component was correctly

picked up or placed. The set-

down force of components is

checked and height differ-

ences during pickup and

PCB unevenness during

placement are compensated.

Digital vision inspection

The digital Vision system

ensures fast and reliable

component recognition, cou-

pled with user-friendly han-

dling. The system identifies

each individual component

by its geometry and color.

With the help of different illu-

mination levels and bright-

ness stages, almost every

component shape can be

easily recognized. The sys-

tem also saves images of the

components, so-called

"vision dumps", showing

which components have

been rejected.

This supports the early rec-

ognition of faults in new prod-

ucts and increases process

reliability. These vision

dumps also serve as evi-

dence in the event of defec-

tive component supplies.

Intelligent software for

setup verification

Die SIPLACE DX4 setups

are verified with barcodes on

the component reel and by

intelligent SIPLACE X feeder

modules. This helps to avoid

setup errors. This network of

checks considerably lowers

dpm rates and increases the

first pass yield.