SIPLACE DX4-Spec-设备性能参数-EN-DMS - 第8页

8 Machine Description Intelligent Placement Machine INTELLIGENT Operation Simple operation is one of the key features of our SIPLACE DX. A new user interface, the SIPLACE Smart GUI, clearly displays key details about the…

Machine Description

Intelligent Placement Machine

INTELLIGENT Configura-

tion Strategies

One example of intelligent

configuration strategies are

the customized SIPLACE DX

tables, on which the feeder

modules and components

are set up for the machine.

The financial benefit of fixed

tables on the SIPLACE DX

machine is coupled with

innovative software and the

intelligent SIPLACE X feeder

modules. This facilitates

implementation of highly flex-

ible setup concepts, with

minimum time required for

setup and product change-

overs.

The SIPLACE DX supports a

wide variety of setup con-

cepts, despite the fixed table

installations. Intelligent

2x8mm feeder modules com-

plete the flexible configura-

tion concept. These can be

pre-configured at a separate

pre-setup area, away from

the line, and then linked to

the component reel via the

software (component kitting).

The complete feeder module

is then docked into the

machine where all configura-

tion details (e.g. component

type and pitch) are recog-

nized.

New in this class: the large

range of setup concepts

Fixed setups, family setups,

random setup, offline pre-

setups, split table mode and

much more: the high-perfor-

mance SIPLACE Pro and

SIPLACE Setup Center soft-

ware and the ability to

change SIPLACE X feeder

modules during ongoing pro-

duction, gives SIPLACE DX

users access to a range of

setup concepts previously

unknown in this price class.

Electronics manufacturers

will enjoy a new level of flexi-

bility, leading to a significant

reduction in setup change-

over times and the frequency

of related errors, thereby

achieving great line utiliza-

tion and enhanced efficiency

and productivity figures.

Machine Description

Intelligent Placement Machine

INTELLIGENT Operation

Simple operation is one of

the key features of our

SIPLACE DX. A new user

interface, the SIPLACE

Smart GUI, clearly displays

key details about the current

job and about machine or

line performance at a glance.

Troubleshooting work-

flows

In the event of errors, the

user is shown a detailed dia-

gram of the exact error posi-

tion and a video assistant

demonstrates how to fix the

fault. This innovative support

helps reduce downtime,

operating errors or the need

for special technicians and

complex training for line per-

sonnel.

These videos show users the

following:

• Where the problem has

arisen

• How to recognize the

problem

• How to fix the problem

The SIPLACE SMART GUI

is an additional user inter-

face, included in the station

software 705.x package.

Machine Description

General

01005 placement without

compromise

In its standard version, the

SIPLACE DX4 is designed

for placement of 01005 com-

ponents.

Specially developed nozzles

are available for use with

01005 components. With

these preparations, tiny com-

ponents can be processed

without any loss of quality

and speed. These compo-

nents can be placed with

minimum pitch and irrespec-

tive of the larger components

which are next to the 01005

component. This equates to

true 01005 capability.

External setup configura-

tion and SIPLACE Vision

teaching for rapid intro-

duction of new products

(NPI)

The SIPLACE DX4 proves its

strength both in the high per-

formance field and, above

all, in the flexible production

environment. As an example,

NPI can be implemented

speedily with the SIPLACE

Virtual Product Build.

This NPI solution allows you

to program offline, set up and

check offline and to make

adjustments offline with the

SIPLACE Pro software.

This increases machine utili-

zation and reduces waste.

The SIPLACE Vision

Teaching Station facilitates

quick and easy offline gener-

ation of component shape

descriptions, even for com-

plex components. After the

product has been optimized

and all components have

been defined in the program-

ming system, the setup pro-

cedure begins. This is also

performed externally (offline)

and is verified with the help of

barcodes and data transfer.

As a result of these prepara-

tions, product changeovers

are mere child's play: the

program is sent to the line

with all appropriate data and

the new production run can

begin. What could be faster

or easier?

Lowest dpm with setup

verification and sophisti-

cated sensor technology

The top quality of the

SIPLACE DX4 leads to

equally high product quality,

guaranteed also by addi-

tional features.

Sensors check the presence

and position of the compo-

nents before and after each

pickup and placement step

on the head.

The digital Vision system

recognizes components

more rapidly and reliably

than previously implemented

analog technologies. Fur-

thermore, setups are verified

with the barcode on the com-

ponent reel and by the intelli-

gent SIPLACE X feeder

modules. This network of

checks considerably lowers

dpm rates and increases the

first pass yield.

100% uptime with intelli-

gent feeder modules

The SIPLACE DX4 operates

with intelligent feeder mod-

ules, which simplify the

upgrade and conversion

tasks considerably. For

example, the SIPLACE X

feeder modules can even be

converted during production,

thereby reducing machine

stoppages.

With these advanced fea-

tures, SIPLACE has estab-

lished a class of its own for

SMT production, which ranks

way above all other place-

ment solutions on the mar-

ket.