D-serie LEVEL II - 第180页
Modular Conveyor Conveyor Settings Setting the Fixed Conv eyor Side (Single and Dual Conveyor) S tuden t Guide Advanced Level 2 SIPLACE D Series Modular Conveyor EN 05/2007 10-14 Connecting the Dual Conveyor Lif ting T a…
Modular Conveyor
Setting the Fixed Conveyor Side (Single and Dual Conveyor) Conveyor Settings
Student Guide Advanced Level 2 SIPLACE D Series
EN 05/2007 Modular Conveyor
10-13
To (2), (3): Advanced Conveyor Configuration
Two requirements for changing the fixed conveyor sides:
Extra wide conveyor: This moves the fixed conveyor side in D-series machines 25 mm (D3: X extra
wide 34 mm) outwards.
Widen conveyor:This moves the conveyor sides of the 2nd conveyor to the limit switch
In single conveyor mode, lane 1 of D-series machines can be set to widths of up to 380 mm (HF, X,
D3 lines up to 450 mm).
To (3): Widening the Conveyor (Flexible Dual Conveyor for Single Conveyor Mode)
X Select
Option and configuration
from the SITEST conveyor menu and then click on
Widen
conveyor
to widen the conveyor.
X The conveyor sides of the 2nd conveyor lane (right side fixed (lane 1 left side fixed)) are moved to
the limits.
X The SITEST SW ask for connecting the lifting tables.
Widening the board conveyor (from its standard width) allows you to use boards up to 380 mm wide.
If the PCB conveyor is switched from the mode "extra wide" to the mode "widened", this means that D-
series machine can place boards up to a width of approx. 400 mm (D3: approx. 420 mm).
10-5: Setting the "fixed conveyor side" in SIPLACE D-Series
NOTE:
The fixed conveyor side should be adjusted only with the SITEST software and the width
adjustment devices. This ensures that the conveyor runs straight.
Modular Conveyor
Conveyor Settings Setting the Fixed Conveyor Side (Single and Dual Conveyor)
Student Guide Advanced Level 2 SIPLACE D Series
Modular Conveyor EN 05/2007
10-14
Connecting the Dual Conveyor Lifting Tables
X Remove the lifting table plate on conveyor lane 2 in PA1 and on lane 1 in PA2.
X Loosen the lockscrew(s) (4) and use a screwdriver to push the hexagonal circlip over the shaft on
lifting table 1.
X Do this for lifting tables in all placement areas. (lifting tables in the PA’s 180° turned.)
X Configure the new conveyor mode in SIPLACE Pro
To (3): Converting the Single Conveyor Mode Back to Flexible Dual Conveyor Mode
X Select the SITEST conveyor menu "Option and configuration" and then click on
Widen conveyor
to set the standard conveyor mode.
X The flexible conveyor side of conveyor 1 (right side fixed (track 1 left side fix)) is moved to a small
conveyor width.
X The SITEST SW ask to disconnect the lifting tables - Do so-.
X The SITEST SW will now use the conveyor control SW to move the fixed side of conveyor 2 (right
side is fixed (lane 1 left side fixed)) back to its standard position. Check the distances between the
two fixed conveyor lanes.
X Now adjust conveyor width of both tracks to desired values.
NOTE:
This option is only a mechanical function when you use the dual conveyor as a single conveyor.
The two lifting tables move parallel when they are connected.
10-6: Lifting table
The drive shaft (1) is connected to the piston
rod of the pneumatic cylinder. This shaft
couple the second lifting table of the dual
conveyor. The lifting table drive shaft also has
an additional rod with a hexagonal circlip.
They secure the sleeve shaft in the desired
position.
Direction of transport (2)
Direction (3) in which the hollow shaft from
lifting table 2 (1 in PA 2) is to be moved to lifting
table 1 (2 in PA 2).
Lock screws (4)
NOTE:
When converting the dual conveyor to a single conveyor (flexible dual conveyor, connect the
lifting tables when requested to do so by SITEST (we recommend doing this without
compressed air supply to the lifting table).
This function is supported by SIPLACE Pro.
Modular Conveyor
Functions in the PCB Conveyor Conveyor Settings
Student Guide Advanced Level 2 SIPLACE D Series
EN 05/2007 Modular Conveyor
10-15
To (2): Setting the Fixed Conveyor Side for "Extra Wide" Mode
This mode is set in the menu
Change position of fixed rail
in the software.
The default positions for the fixed conveyor side (s) are predefined.
X Select
Option and configuration
from the SITEST conveyor menu and then click on
Change po-
sition of fixed rail,
to set the mode "extra wide".
X The fixed conveyor side TSP 2 (right side fixed (lane 1 left side fixed) remains in its position.
X The fixed conveyor side TSP lane 1 (right side fixed (lane 2 left side fixed) is moved 34 mm outwards.
The flexible conveyor side TSP lane 2 (lane 1 left fixed) can now be set to accommodate boards
which are wider than 216 mm (242 mm).
10.3.2 Functions in the PCB Conveyor
10.3.2.1 PCB Conveyor Monitoring
The board (PCB) transported from placement area 1 (PA1) into placement area 2 (PA2) may NOT be
removed from the intermediate conveyor by the operator. The PCB transport behavior is monitored
inside the machine and all PCB-relevant data is sent from PA1 to PA2. This means, for example, that
ink spot recognition and optical recognition of the 3rd PCB position fiducial is not performed in PA2.
NOTE:
This mode is possible for D-series machines with single or dual conveyors.
ATTENTION:
The end stoppers between the gantries need to be replaced with thinner stoppers, otherwise
you will not be able to perform placement on the fixed side, parallel to the pickup process in the
2nd gantry.
The lubrication nipples in the Y guidance slider are to be replaced with socket-head screws,
otherwise these could be damaged by a gantry crash.
ATTENTION:
After the conversion, you need to measure or calibrate the PCB reference corner and the
conveyor sides and then save these values in the machine data.