D-serie LEVEL II - 第202页
SITEST Overview SITEST SITEST Overview 603 S tuden t Guide Advanced Level 2 SIPLACE D Series SITEST EN 05/2007 12-2 12.1.1 SITEST Overview 603 As you can see in the overvie w diagram, the calibration menus in the SITEST …
SITEST
Overview SITEST
Student Guide Advanced Level 2 SIPLACE D Series
EN 05/2007 SITEST
12-1
12 SITEST
12.1 Overview SITEST
SITEST is a program for testing the various functions of individual assemblies in the SIPLACE machines.
General SITEST functions
Functions for machine settings
Functions for setting the dynamics of the axes
Calibration functions
Mapping functions
You can execute these functions using SITEST. You will find information on how to do this and details
on the interfaces in this chapter, software instruction for SITEST and by using the online Help function
while working with SITEST. In addition, you will find a number of practical examples described in the
online Help system.
WARNING:
The SITEST test program may only be used by SIEMENS AG staff or specially trained customer
personnel. Improper use of this test program will result in severe damage to the machine and
will pose a hazard to the operating personnel.
ATTENTION:
SITEST is a special station SW tool, which gives you access to the machine data needed for
placement.
SITEST allows you to perform individual function tests which are used in normal operation, in
combination with other functions and security queries.
X Before you open the protective hoods and manually intervene in the system (e.g. moving the
gantry), always stop any continuous functions in the test SW.
ATTENTION: NEVER just switch the machine off!
Never just switch the machine off in SITEST. There will be machine-relevant data open for
alteration and you will not be able to judge which write actions are still being or have not yet been
performed in these files.
Furthermore, each SIPLACE machine with SW version 603 or higher has 2 Windows XP
systems (station computer and machine controller), which could be damaged.
X ALWAYS use the shutdown menu on the station user interface or in Windows XP
Programs
– SIPLACE - Shutdown ALL
.
SITEST
Overview SITEST SITEST Overview 603
Student Guide Advanced Level 2 SIPLACE D Series
SITEST EN 05/2007
12-2
12.1.1 SITEST Overview 603
As you can see in the overview diagram, the calibration menus in the SITEST software are allocated to
the hardware components on which each is fitted or for which the function is used.
SITEST
Overview of Calibration Tools Overview SITEST
Student Guide Advanced Level 2 SIPLACE D Series
EN 05/2007 SITEST
12-3
12.1.2 Overview of Calibration Tools
12.1.3 Overview of Settings and Calibration Work
The settings and calibration work have been sorted in the same order and assigned to the service work
listed.
adjust - and
calibration tools
adjust and
calibration jobs
Machine types
(without S15/F3)
Digital Manometer 00311487 -01
Digital Manometer with analouge-cable for
S15/F3 00313523 -01
Track signal tester for S/F 00322510-02
Adapter cable track signal tester f. F5HM/S27HM
00360395-01
Track signal tester for HS/HF 00343785-01
glueing gauge for incremental scale exchange.
gaugge for 0.8mm plate distance (Trace out
magnet 00358519-01)
Belt tension meter TSM 00326015-01
Axis test box Vers.6 00303430-06 alternatively to
SAT
SIPLACE Axis Tester SAT 03002801-01
Adapter board for A364 Axis controller
03051220.xx
RC-Filter 02102858-01
0,2mm distance gauge 00325445-01 from gauge
set 00327005-01
Star-0-point.gauge 00326164-01 from gauge set
00327005-01
power supply for Star mounting DLM-heads
00353277-01
1.0 mm pin (replace 1.3mm pin from gauge set
00327005-01)
1,4; 1,5; 1,6mm pins from gauge set 00327005-
01
gauge Z-axis stop top 00331308-01
Test connector safety loop coplan ILD 2000
00337304-01
calibration tool coplan 00315365-03
calibration tool Vision Version II (clear) 00316308
-
03
calibration tool Vision Version 3 (for hf / white)
03010565-01
calibration nozzle D-zero-point-corr. Twin
03008862-02
I/O-Tester for SXX/FX 00321960-01
wiring test adapter 14 pole 02304826-01
wiring test adapter 34 pole 02304827-01
adjust gauge for clamping new TSP
S27/HS60/HF specific
adjust gauge for clamping sensor new TSP
S27/HS60/HF specific
gauge f. Z-Axis bearing C&P (* special trained
staff only) 335346
gauge for ball race(* special trained staff only)
333625
Mapping plate S/F/HS single TSP 00325743-01
Mapping plate S/F/HS DoubleTSP 00325698-01
Mapping plate HF single or double TSP 00355064-
01
Fine calibration set 00343710-01
exchange vacuum distrib./Star/
air kiss unit. All
S15
F3
exchange incremental encoder
gantry
All
S/F
F5HM/S
27HM
HF/
HS
exchange incremental scale
gantry
All
S/F
F5HM/S
27HM
HF/
HS
Exchange incremental scale
gantry X-Axis HF / X
HF/
HS
wit ho ut
gauge
Exchange incremental scale
gantry X-Axis D1 / D2
HF/
HS
at
mom.
wit ho ut
gauge
Exchange incremental scale
gantry Y-Axis HS / D4
HF/
HS
HS-
ver s .
Exchange incremental scale
gantry Y-Axis HF / X
HF/
HS
HF-
ver s .
Exchange incremental scale
gantry Y-Axis D1/D2
HF/
HS
D1-
ver s .
replacement Y-Magnets
HS/HF/X/D series
all with
lin. drive
exchange 'head board' C&P
head
exchange 'conversion board
large axis'
exchange incremental encoder
DP axis All All
exchange lightbarrier bottom
C&P head All
exchange placement star All
All with
DLM x
exchange Z-motor All All All All
exchange Z-belt All All All All All
exchange Z-top stop All
exchange drive belt /- motor All All All All
exchange coplanarity module All F All F
exchange PCB camera X/ D
All
without
. HF
exchange C&P-placement
head X/ D
All
without
. HF
exchange component cameras
All
without
. HF
exchange segment Twin-head X/D HF HF
Display I/O-States of the I/O-
Boards
All
S/F
wiring test ribbon cable All All
exchange ballrace only spec.
trained staff All All
Mapping
S/F/
HS
S/F/
HS
Mapping
HF
Fine calibration
All
All S/F
without
S27/F5
HM
The measuring in 1.3 mm is replaced by a 1.1 mm version The Allen key 14 mm 00373927-01 is t o adjust machine SMEMA height The Allen key 19 mm 00373928-01 is to fix MA-feets