D-serie LEVEL II - 第4页

Contents S tudent Guide Advanced Level 2 SIPLACE D Series EN 05/2007 1-2 4 Communication and Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4.1 Overview ........ .......…

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Contents
Student Guide Advanced Level 2 SIPLACE D Series
EN 05/2007
1-1
Contents
1 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Course Overview AL2 SIPLACE D-Series........................................................................................1-1
1.1.1 Course Contents..................................................................................................................................1-1
1.2 SIPLACE on the World Wide Web (WWW).......................................................................................1-3
1.3 Room for Your Sketches and Notes.................................................................................................1-4
2 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Safety Instructions............................................................................................................................. 2-1
2.1.1 Safety of Operators and Other Persons...............................................................................................2-1
2.1.2 Safety of Plants and Equipment...........................................................................................................2-1
2.2 Warning Labels..................................................................................................................................2-1
2.3 Safety Instructions for Moving the Component Trolley................................................................. 2-1
2.3.1 Position of Controls for Docking and Undocking the Component Trolley............................................2-2
2.4 Safety Equipment............................................................................................................................... 2-3
2.4.1 Switches and Buttons on the Placement Machine...............................................................................2-3
2.4.1.1 Position of Switches and Buttons on the Placement Machine...........................................................2-3
2.4.1.2 Position of Protective Switches on the Placement Machine..............................................................2-4
2.4.1.3 Functions ...........................................................................................................................................2-4
2.4.2 Safety and signaling circuit..................................................................................................................2-5
2.4.2.1 Safety Circuit Function.......................................................................................................................2-5
2.4.2.2 Safety Loops......................................................................................................................................2-6
2.5 ESD Guidelines..................................................................................................................................2-6
2.6 Room for Your Sketches and Notes.................................................................................................2-7
3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 General ...............................................................................................................................................3-1
3.1.1 Specifications.......................................................................................................................................3-1
3.1.1.1 SIPLACE D4 Specifications - Excerpt ...............................................................................................3-2
3.1.2 SIPLACE D4 Configuration..................................................................................................................3-3
3.2 Machine Overview Comparison D1 to D4........................................................................................3-3
3.3 Possible Options for D-Series Machines.........................................................................................3-5
3.3.1 Machine Options..................................................................................................................................3-5
3.3.2 Conveyor Options................................................................................................................................3-6
3.4 Assemblies......................................................................................................................................... 3-7
3.4.1 General Overview of Assemblies.........................................................................................................3-7
3.4.2 Sectors.................................................................................................................................................3-8
3.4.3 Axis Unit and Computer Unit................................................................................................................3-9
3.4.3.1 Computer Unit..................................................................................................................................3-10
3.4.3.2 Control Unit Comparison D1 to D4 ..................................................................................................3-11
3.4.3.3 Axis Unit...........................................................................................................................................3-11
3.4.4 Pneumatic Unit...................................................................................................................................3-14
3.4.5 Power Supply Unit .............................................................................................................................3-14
3.4.6 SIPLACE Vision.................................................................................................................................3-14
3.4.7 Waffle Pack Changer (WPC).............................................................................................................3-14
3.5 Room for Your Sketches and Notes...............................................................................................3-15
Contents
Student Guide Advanced Level 2 SIPLACE D Series
EN 05/2007
1-2
4 Communication and Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Overview............................................................................................................................................. 4-1
4.1.1 Communication CAN Bus Structure D1...............................................................................................4-1
4.1.2 Communication CAN Bus Structure D2...............................................................................................4-1
4.1.3 Communication CAN Bus Structure D3...............................................................................................4-2
4.1.4 Communication CAN Bus Structure D4...............................................................................................4-2
4.1.5 Networking Overview...........................................................................................................................4-3
4.2 Network............................................................................................................................................... 4-4
4.2.1 Checking the Network Addresses........................................................................................................4-4
4.2.1.1 Station Computer...............................................................................................................................4-4
4.2.2 Data Supply Between SIPLACE Pro and the Station Computer..........................................................4-6
4.2.2.1 Compiling the Pickup Position (X/Y Coordinates and Angles)...........................................................4-6
4.2.2.2 Compiling the Placement Position (X/Y Coordinates and Angles) ....................................................4-7
4.2.3 Data Conditioning at the Station..........................................................................................................4-7
4.2.4 Communication for Machine Control....................................................................................................4-8
4.3 CAN Bus .............................................................................................................................................4-9
4.3.1 Communication in SIPLACE D1 ..........................................................................................................4-9
4.3.2 Communication in SIPLACE D2 ........................................................................................................4-10
4.3.3 Communication in SIPLACE D3 ........................................................................................................4-11
4.3.4 Communication in SIPLACE D4 ........................................................................................................4-12
4.3.5 CAN Bus Processor Board on the Gantry Head Distributor...............................................................4-13
4.3.5.1 CAN BUS-Controlled Functions on the C&P12 Head......................................................................4-13
4.3.6 CAN Bus Terminating Resistors........................................................................................................4-14
4.3.6.1 CAN Bus Terminator........................................................................................................................4-15
4.3.7 CAN I/O Module (SLIO) - SIPLACE D4.............................................................................................4-16
4.3.7.1 CAN I/O Module - Inputs and Outputs.............................................................................................4-17
4.3.8 CAN Bus Communication with Axis Controller ..................................................................................4-18
4.3.9 Communication Siplace Vision ..........................................................................................................4-19
4.4 SIPLACE Vision................................................................................................................................ 4-19
4.4.1 Digital PCB Camera (Type 34) ..........................................................................................................4-20
4.4.1.1 Technical Data.................................................................................................................................4-20
4.4.1.2 Fiducial Criteria................................................................................................................................4-20
4.4.1.3 Inkspot Criteria.................................................................................................................................4-21
4.4.2 Optional Digital Component Camera C&P12 (Type 38) ....................................................................4-22
4.4.2.1 Technical Data.................................................................................................................................4-22
4.4.3 Digital Component Camera C&P12 (Type 28)...................................................................................4-22
4.4.3.1 Technical Data.................................................................................................................................4-23
4.4.4 Component Camera C&P12 (Optional, Type 29) ..............................................................................4-23
4.4.4.1 Technical Data.................................................................................................................................4-23
4.4.5 Component Camera (Standard Type 36, Option Type 33)................................................................4-24
4.4.5.1 Technical Data.................................................................................................................................4-24
4.5 Room for Your Sketches and Notes...............................................................................................4-25
5 Energy and Compressed Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Overview.............................................................................................................................................5-1
5.2 Power Supply Unit.............................................................................................................................5-2
5.2.1 Overview of Power Supply...................................................................................................................5-2
5.2.2 Overview of Power Supply...................................................................................................................5-4
5.2.2.1 Overview of Power Supply D1/D2 .....................................................................................................5-4
5.2.2.2 Overview of Power Supply D3...........................................................................................................5-5
5.2.2.3 Overview of Power Supply D4...........................................................................................................5-6
5.2.3 Input Voltage........................................................................................................................................5-7
5.2.4 Naming Convention of Connectors and Cables...................................................................................5-7
5.2.5 Assemblies in Sector 1 ........................................................................................................................5-8
Contents
Student Guide Advanced Level 2 SIPLACE D Series
EN 05/2007
1-3
5.2.6 Assemblies in Sector 2 ........................................................................................................................5-9
5.2.7 Assemblies in Sector 3 ........................................................................................................................5-9
5.2.8 Assemblies in Sector 4 ......................................................................................................................5-10
5.2.9 Voltages in the Power Supply Unit After Switching On......................................................................5-10
5.2.10 Power Supply for Axis Unit ................................................................................................................5-11
5.3 Pneumatic System...........................................................................................................................5-12
5.3.1 Vacuum Generation at C&P Heads - General Information...............................................................5-12
5.3.2 Overview Pneumatic System.............................................................................................................5-13
5.3.3 Pneumatic Unit...................................................................................................................................5-14
5.3.3.1 Overview of Pneumatic Unit ............................................................................................................5-14
5.3.3.2 Compressed Air Distributor Block....................................................................................................5-15
5.3.3.3 Switch ON Sequence for Pneumatic Units ......................................................................................5-16
5.3.3.4 Main Valve X89 for Regulation of Compressed Air .........................................................................5-16
5.3.3.5 Monitoring the Compressed Air .......................................................................................................5-17
5.3.3.6 Safety Valve X90 .............................................................................................................................5-17
5.3.4 Compressed Air Supply to Tape Cutter.............................................................................................5-18
5.3.5 Bulk Case System..............................................................................................................................5-18
5.4 Room for Your Sketches and Notes...............................................................................................5-19
6 Gantry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 Overview............................................................................................................................................. 6-1
6.1.1 Mechanical Structure...........................................................................................................................6-2
6.1.1.1 X-Axis Mechanical Structure..............................................................................................................6-2
6.1.1.2 Y-Axis Mechanical Structure..............................................................................................................6-3
6.1.1.3 Determining the position....................................................................................................................6-5
6.1.2 Overall Gantry Design..........................................................................................................................6-5
6.1.3 Pneumatic Connections on the Gantry................................................................................................6-7
6.2 Gantry Settings..................................................................................................................................6-8
6.2.1 Fitting the Incremental Scale ...............................................................................................................6-9
6.3 Settings...............................................................................................................................................6-9
6.3.1 Travel Ranges and Speed Monitoring at the D4 (A364)......................................................................6-9
6.3.2 Anticrash Function for the A364 Axis Controller Board......................................................................6-11
6.3.2.1 Anticrash Function for the A364 ......................................................................................................6-11
6.3.2.2 Anticrash Monitoring for the A364 ...................................................................................................6-11
6.3.2.3 Error "Gantry Crash"........................................................................................................................6-11
6.3.2.4 Count Error: .....................................................................................................................................6-11
6.3.2.5 Anticrash Function...........................................................................................................................6-12
6.3.3 Description of Boards at Gantry.........................................................................................................6-13
6.3.3.1 Gantry Head Distributor...................................................................................................................6-13
6.3.3.2 Vision Processor Board (Digital)......................................................................................................6-16
6.3.3.3 CAN 16 Bit Processor Board (TQ Module)......................................................................................6-16
6.3.4 Checking the DIP Switch ...................................................................................................................6-17
6.3.4.1 DIP Switch on Vision Board.............................................................................................................6-17
6.3.4.2 DIP Switch on Gantry Head Distributor ...........................................................................................6-17
6.3.5 Mechanical Settings for Incremental Encoder ...................................................................................6-18
6.4 Room for Your Sketches and Notes...............................................................................................6-19
7 Axis Dynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 Axis Dynamic Basics.........................................................................................................................7-1
7.2 Position Measuring System.............................................................................................................. 7-6
7.2.1 Track Signals and Zero Pulse Signal...................................................................................................7-6
7.2.2 Zero Pulse at the Track Signal Encoder..............................................................................................7-8