KE-3010_20V_使用说明书 - 第10页
2- 15 - 1 发生错误 / 暂停 ....................................................................................................... 2- 17 6 2- 15 - 2 无元件 ..........................................................................…
2-2-3 生产主菜单的构成 ...................................................................................................... 2-4
2-3 设备的启动和结束 ............................................................................................................. 2-6
2-3-1 设备的启动 ................................................................................................................. 2-6
2-3-2 设备的结束方法 .......................................................................................................... 2-8
2-3-3 停电对策 ..................................................................................................................... 2-9
2-3-4 接通电源时吸嘴安装异常........................................................................................... 2-11
2-3-5 电源 ON 时的维护显示 ............................................................................................. 2-15
2-3-6 事件画面 ................................................................................................................... 2-16
2-4 预热 ................................................................................................................................. 2-17
2-4-1 初始画面 ................................................................................................................... 2-17
2-4-2 条件设置 ................................................................................................................... 2-18
2-4-3 运行内容 ................................................................................................................... 2-20
2-5 通过 ................................................................................................................................. 2-21
2-6 文件操作 ......................................................................................................................... 2-24
2-6-1 打开（读入文件） .................................................................................................... 2-24
2-6-2 保存 .......................................................................................................................... 2-25
2-6-3 另存为 ....................................................................................................................... 2-25
2-7 生产准备 ......................................................................................................................... 2-26
2-7-1 设置基板 ................................................................................................................... 2-26
2-7-2 元件供给部分的准备 ................................................................................................. 2-40
2-7-3 ATC 的准备 ............................................................................................................... 2-42
2-8 生产画面 ......................................................................................................................... 2-44
2-8-1 生产画面的启动 ........................................................................................................ 2-44
2-8-2 生产条件画面 ............................................................................................................ 2-45
2-8-3 生产开始 ................................................................................................................... 2-51
2-9 生产管理信息（窗口） ................................................................................................... 2-67
2-9-1 生产管理信息 ............................................................................................................ 2-67
2-10 确认电动式供料器 ......................................................................................................... 2-76
2-10-1 电动式供料器确认画面 ........................................................................................... 2-76
2-11 生产程序........................................................................................................................ 2-81
2-11-1 设置元件数 .............................................................................................................. 2-81
2-11-2 编辑数据（变更数据） ........................................................................................... 2-85
2-11-3 检查生产程序 .......................................................................................................... 2-93
2-11-4 重试列表
................................................................................................................. 2-96
2-12 生产辅助 ...................................................................................................................... 2-113
2-12-1 支援准备 ................................................................................................................ 2-113
2-12-2 确认贴片点 ........................................................................................................... 2-129
2-12-3 助焊剂涂敷装置（选项） ..................................................................................... 2-132
2-12-4 验证（选购项） .................................................................................................... 2-133
2-12-5 SOT 方向检查（选购项）/通用图像元件方向检查 ............................................... 2-140
2-12-6 激光高度检查 ........................................................................................................ 2-149
2-12-7 贴片基板面高度测量 ............................................................................................. 2-157
2-12-8 检查脏污 ............................................................................................................... 2-157
2-13 工具............................................................................................................................. 2-158
2-13-1 操作选项 ............................................................................................................... 2-158
2-14 生产时的各项处理 ....................................................................................................... 2-158
2-14-1 继续返回原点 ........................................................................................................ 2-158
2-14-2 继续生产 ............................................................................................................... 2-159
2-14-3 归还吸嘴 ............................................................................................................... 2-168
2-14-4 设备信息的取得 .................................................................................................... 2-170
2-14-5 摄像机跟踪贴片位置 ............................................................................................. 2-172
2-14-6 摄像机跟踪吸取位置 ............................................................................................. 2-174
2-15 生产时的错误处理/暂停 .............................................................................................. 2-176
2-15-1 发生错误/暂停 ....................................................................................................... 2-176
2-15-2 无元件 ................................................................................................................... 2-181
2-15-3 标记识别错误 ........................................................................................................ 2-186
2-15-4 打开安全盖 ........................................................................................................... 2-188
2-15-5 供料器台架下降 .................................................................................................... 2-189
2-15-6 供料器悬浮检测 .................................................................................................... 2-190
2-15-7 发生保护元件识别异常 ......................................................................................... 2-191
2-15-8 激光头弄脏 ........................................................................................................... 2-192
2-15-9 暂停时的无元件补满功能 ..................................................................................... 2-194
2-15-10 贴片基板面高度测量 ........................................................................................... 2-195
2-15-11 生产开始时的检查 ............................................................................................... 2-201
2-15-12 循环停止 ............................................................................................................. 2-202
2-15-13 发生元件带回错误 .............................................................................................. 2-202
2-15-14 图像识别异常 ...................................................................................................... 2-203
2-15-15 生产开始前 IC Head（CDS）吸嘴分配确认(仅 KE-3020V) ............................... 2-208
2-16 FCS（选购项） .......................................................................................................... 2-209
第
3
章
维护
................................................................................................................................ 3-1
3-1 日常检查项目一览 ............................................................................................................. 3-1
3-2 各部分的检查 .................................................................................................................... 3-3
3-2-1 气压、排水瓶 .............................................................................................................. 3-3
3-2-2 真空泵压力 ................................................................................................................. 3-4
3-2-3 管道及接头 ................................................................................................................. 3-5
3-2-4 各单元气缸 ................................................................................................................. 3-5
3-2-5 空气过滤器（LNC60 Head） ..................................................................................... 3-6
3-2-6 传送带 ......................................................................................................................... 3-7
3-2-7 传送滑轮 ..................................................................................................................... 3-8
3-2-8 气弹簧 ......................................................................................................................... 3-8
3-2-9 挡片 ............................................................................................................................ 3-9
3-2-10 电缆、插头 ............................................................................................................. 3-10
3-2-11 垃圾箱 ...................................................................................................................... 3-11
3-3 清扫 ................................................................................................................................. 3-12
3-3-1 XY 轴直动单元 .......................................................................................................... 3-12
3-3-2 X 轴 CB 支撑 ............................................................................................................ 3-14
3-3-3 各种传送传感器 ........................................................................................................ 3-15
3-3-4 CAL 块 ...................................................................................................................... 3-17
3-3-5 激光校准传感器 ........................................................................................................ 3-18
3-3-6 高度测量装置 (HMS) ............................................................................................... 3-19
3-3-7 吸嘴 .......................................................................................................................... 3-20
3-3-8 吸嘴外圈 ................................................................................................................... 3-22
3-3-9 ATC 单元 .................................................................................................................. 3-23
3-3-10 供料器台架 ............................................................................................................. 3-23
3-3-11 统一更换台车（选购项） ........................................................................................ 3-24
3-3-12 CVS（元件验证系统）（ 选购项）........................................................................... 3-25
3-3-13 OCC（偏光滤光片） .............................................................................................. 3-25
3-3-14 VCS 单元 ................................................................................................................ 3-26
3-3-15 共面性传感器（选购项） ....................................................................................... 3-27
3-3-16 负荷控制单元（选购项） ....................................................................................... 3-27
3-3-17 风扇马达过滤器 ...................................................................................................... 3-28
3-4 注油 ................................................................................................................................. 3-30
3-4-1 XY
轴直动单元 .......................................................................................................... 3-30
3-4-2 XY 轴滚珠丝杠 .......................................................................................................... 3-32
3-4-3 传送螺旋轴（轴） .................................................................................................... 3-34
3-4-4 传送导轴 ................................................................................................................... 3-34
3-4-5 线性导轨 ................................................................................................................... 3-34
3-4-6 基板挡块部 ............................................................................................................... 3-35
3-4-7 滚珠丝杠和花键轴（Head 部） ................................................................................ 3-36
3-4-8 支撑台 ....................................................................................................................... 3-37
3-4-9 统一更换台（选购项） ............................................................................................. 3-38
3-5 消耗品列表 ...................................................................................................................... 3-39
3-6 推荐定期更换部件 ........................................................................................................... 3-40
3-7 使用黄油、油 .................................................................................................................. 3-40
3-8 定期更换零件更换方法 ................................................................................................... 3-41
3-9 管道系统图 ...................................................................................................................... 3-56
第
4
章
制作生产程序
................................................................................................................. 4-1
4-1 流程图 ............................................................................................................................... 4-1
4-2 选项 ................................................................................................................................... 4-2
4-2-1 用户组 ......................................................................................................................... 4-2
4-2-2 调整日期和时间 .......................................................................................................... 4-4
4-2-3 显示语言设置 .............................................................................................................. 4-5
4-3 制作生产程序 .................................................................................................................... 4-6
4-3-1 启动生产程序编辑 ...................................................................................................... 4-6
4-3-2 生产程序的制作步骤 ................................................................................................... 4-7
4-3-3 基板数据 ..................................................................................................................... 4-8
4-3-4 贴片数据 ................................................................................................................... 4-39
4-3-5 元件数据 ................................................................................................................... 4-49
4-3-6 吸取数据 .................................................................................................................. 4-117
4-3-7 数据完成状态 .......................................................................................................... 4-124
4-3-8 数据一致性检查 ...................................................................................................... 4-125
4-4 优化 ............................................................................................................................... 4-127
4-4-1 设置优化条件 .......................................................................................................... 4-127
4-4-2
执行优化 ................................................................................................................. 4-142
4-5 其他功能 ....................................................................................................................... 4-150
4-5-1 编辑 ........................................................................................................................ 4-150
4-5-2 示教 ........................................................................................................................ 4-169
4-5-3 环境设置 ................................................................................................................. 4-201
4-5-4 机器操作 ................................................................................................................. 4-204
4-6 打印 ............................................................................................................................... 4-294
4-7 帮助 ............................................................................................................................... 4-295
4-8 退出编辑程序 ................................................................................................................ 4-295
第
5
章
数据库
............................................................................................................................ 5-1
5-1 元件数据库 ........................................................................................................................ 5-1
5-1-1 数据库使用方法 .......................................................................................................... 5-1
5-1-2 注册 ............................................................................................................................ 5-4
5-1-3 命令列表 ..................................................................................................................... 5-6
5-1-4 重新查找 ................................................................................................................... 5-10