KE-3010_20V_使用说明书 - 第9页

2-2- 3 生产 主菜 单 的构成 ...................................................................................................... 2-4 2- 3 设备 的启 动和结束 ..............................................................................…

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目 录
第
1
部
基本编
第
1
章
装置概要
........................................................................................................................ 1-1
1-1 本装置概要 ........................................................................................................................ 1-1
1-1-1 前言 ............................................................................................................................ 1-1
1-1-2 特长 ............................................................................................................................ 1-4
1-1-3 系统构成 ..................................................................................................................... 1-6
1-1-4 简称说明 ..................................................................................................................... 1-9
1-1-5 本装置的构成 ............................................................................................................ 1-10
1-2 本装置的构造 .................................................................................................................. 1-12
1-2-1 基板传送部分的构造 ................................................................................................. 1-12
1-2-2 元件供给部分的构成 ................................................................................................. 1-13
1-2-3 Head 单元的构成 ...................................................................................................... 1-16
1-2-4 ATC 单元（Auto Tool Changer）的构成 .................................................................. 1-19
1-2-5 图像识别装置（VCS）的构造 .................................................................................. 1-22
1-3 机械规格 ......................................................................................................................... 1-23
1-3-1 机械尺寸与重量 ........................................................................................................ 1-23
1-3-2 贴片精度 ................................................................................................................... 1-24
1-3-3 其他 .......................................................................................................................... 1-31
1-3-4 X,Y,Z,θ 轴的说明 ...................................................................................................... 1-32
1-4 电气规格 ......................................................................................................................... 1-33
1-4-1 与外部装置的接口 .................................................................................................... 1-34
1-5 对象元件及元件包装 ....................................................................................................... 1-37
1-6 印刷基板规格 .................................................................................................................. 1-49
1-7 定心系统 ......................................................................................................................... 1-55
1-8 基本操作 ......................................................................................................................... 1-61
1-8-1 画面构成示例 ............................................................................................................ 1-61
1-8-2 显示装置及输入装置 ................................................................................................. 1-63
1-8-3 操作方法 ................................................................................................................... 1-69
1-8-4 菜单、命令、功能栏 ................................................................................................. 1-78
1-8-5 简易事件显示画面 .................................................................................................... 1-95
1-9 文件菜单的操作 .............................................................................................................. 1-98
1-9-1 新建 .......................................................................................................................... 1-98
1-9-2 打开（读入文件） .................................................................................................... 1-99
1-9-3 保存 ........................................................................................................................ 1-100
1-9-4 另存为 ..................................................................................................................... 1-100
1-9-5 文件管理 ................................................................................................................. 1-102
1-9-6 生产程序初始文件夹 ............................................................................................... 1-102
1-9-7 打印机设置 ............................................................................................................. 1-103
1-9-8 打印 ........................................................................................................................ 1-104
1-9-9 设备信息的取得和保存 ........................................................................................... 1-107
1-9-10 硬件安全拆卸 ......................................................................................................... 1-113
1-10 C 盘的更新操作 ........................................................................................................... 1-114
第
2
章
生产
................................................................................................................................ 2-1
2-1 流程图 ............................................................................................................................... 2-1
2-2 概要 ................................................................................................................................... 2-2
2-2-1 生产模式 ..................................................................................................................... 2-2
2-2-2 生产流程 ..................................................................................................................... 2-3
2-2-3 生产主菜单的构成 ...................................................................................................... 2-4
2-3 设备的启动和结束 ............................................................................................................. 2-6
2-3-1 设备的启动 ................................................................................................................. 2-6
2-3-2 设备的结束方法 .......................................................................................................... 2-8
2-3-3 停电对策 ..................................................................................................................... 2-9
2-3-4 接通电源时吸嘴安装异常........................................................................................... 2-11
2-3-5 电源 ON 时的维护显示 ............................................................................................. 2-15
2-3-6 事件画面 ................................................................................................................... 2-16
2-4 预热 ................................................................................................................................. 2-17
2-4-1 初始画面 ................................................................................................................... 2-17
2-4-2 条件设置 ................................................................................................................... 2-18
2-4-3 运行内容 ................................................................................................................... 2-20
2-5 通过 ................................................................................................................................. 2-21
2-6 文件操作 ......................................................................................................................... 2-24
2-6-1 打开（读入文件） .................................................................................................... 2-24
2-6-2 保存 .......................................................................................................................... 2-25
2-6-3 另存为 ....................................................................................................................... 2-25
2-7 生产准备 ......................................................................................................................... 2-26
2-7-1 设置基板 ................................................................................................................... 2-26
2-7-2 元件供给部分的准备 ................................................................................................. 2-40
2-7-3 ATC 的准备 ............................................................................................................... 2-42
2-8 生产画面 ......................................................................................................................... 2-44
2-8-1 生产画面的启动 ........................................................................................................ 2-44
2-8-2 生产条件画面 ............................................................................................................ 2-45
2-8-3 生产开始 ................................................................................................................... 2-51
2-9 生产管理信息（窗口） ................................................................................................... 2-67
2-9-1 生产管理信息 ............................................................................................................ 2-67
2-10 确认电动式供料器 ......................................................................................................... 2-76
2-10-1 电动式供料器确认画面 ........................................................................................... 2-76
2-11 生产程序........................................................................................................................ 2-81
2-11-1 设置元件数 .............................................................................................................. 2-81
2-11-2 编辑数据（变更数据） ........................................................................................... 2-85
2-11-3 检查生产程序 .......................................................................................................... 2-93
2-11-4 重试列表
................................................................................................................. 2-96
2-12 生产辅助 ...................................................................................................................... 2-113
2-12-1 支援准备 ................................................................................................................ 2-113
2-12-2 确认贴片点 ........................................................................................................... 2-129
2-12-3 助焊剂涂敷装置（选项） ..................................................................................... 2-132
2-12-4 验证（选购项） .................................................................................................... 2-133
2-12-5 SOT 方向检查（选购项）/通用图像元件方向检查 ............................................... 2-140
2-12-6 激光高度检查 ........................................................................................................ 2-149
2-12-7 贴片基板面高度测量 ............................................................................................. 2-157
2-12-8 检查脏污 ............................................................................................................... 2-157
2-13 工具............................................................................................................................. 2-158
2-13-1 操作选项 ............................................................................................................... 2-158
2-14 生产时的各项处理 ....................................................................................................... 2-158
2-14-1 继续返回原点 ........................................................................................................ 2-158
2-14-2 继续生产 ............................................................................................................... 2-159
2-14-3 归还吸嘴 ............................................................................................................... 2-168
2-14-4 设备信息的取得 .................................................................................................... 2-170
2-14-5 摄像机跟踪贴片位置 ............................................................................................. 2-172
2-14-6 摄像机跟踪吸取位置 ............................................................................................. 2-174
2-15 生产时的错误处理/暂停 .............................................................................................. 2-176
2-15-1 发生错误/暂停 ....................................................................................................... 2-176
2-15-2 无元件 ................................................................................................................... 2-181
2-15-3 标记识别错误 ........................................................................................................ 2-186
2-15-4 打开安全盖 ........................................................................................................... 2-188
2-15-5 供料器台架下降 .................................................................................................... 2-189
2-15-6 供料器悬浮检测 .................................................................................................... 2-190
2-15-7 发生保护元件识别异常 ......................................................................................... 2-191
2-15-8 激光头弄脏 ........................................................................................................... 2-192
2-15-9 暂停时的无元件补满功能 ..................................................................................... 2-194
2-15-10 贴片基板面高度测量 ........................................................................................... 2-195
2-15-11 生产开始时的检查 ............................................................................................... 2-201
2-15-12 循环停止 ............................................................................................................. 2-202
2-15-13 发生元件带回错误 .............................................................................................. 2-202
2-15-14 图像识别异常 ...................................................................................................... 2-203
2-15-15 生产开始前 IC Head（CDS）吸嘴分配确认(仅 KE-3020V) ............................... 2-208
2-16 FCS（选购项） .......................................................................................................... 2-209
第
3
章
维护
................................................................................................................................ 3-1
3-1 日常检查项目一览 ............................................................................................................. 3-1
3-2 各部分的检查 .................................................................................................................... 3-3
3-2-1 气压、排水瓶 .............................................................................................................. 3-3
3-2-2 真空泵压力 ................................................................................................................. 3-4
3-2-3 管道及接头 ................................................................................................................. 3-5
3-2-4 各单元气缸 ................................................................................................................. 3-5
3-2-5 空气过滤器（LNC60 Head） ..................................................................................... 3-6
3-2-6 传送带 ......................................................................................................................... 3-7
3-2-7 传送滑轮 ..................................................................................................................... 3-8
3-2-8 气弹簧 ......................................................................................................................... 3-8
3-2-9 挡片 ............................................................................................................................ 3-9
3-2-10 电缆、插头 ............................................................................................................. 3-10
3-2-11 垃圾箱 ...................................................................................................................... 3-11
3-3 清扫 ................................................................................................................................. 3-12
3-3-1 XY 轴直动单元 .......................................................................................................... 3-12
3-3-2 X 轴 CB 支撑 ............................................................................................................ 3-14
3-3-3 各种传送传感器 ........................................................................................................ 3-15
3-3-4 CAL 块 ...................................................................................................................... 3-17
3-3-5 激光校准传感器 ........................................................................................................ 3-18
3-3-6 高度测量装置 (HMS) ............................................................................................... 3-19
3-3-7 吸嘴 .......................................................................................................................... 3-20
3-3-8 吸嘴外圈 ................................................................................................................... 3-22
3-3-9 ATC 单元 .................................................................................................................. 3-23
3-3-10 供料器台架 ............................................................................................................. 3-23
3-3-11 统一更换台车（选购项） ........................................................................................ 3-24
3-3-12 CVS（元件验证系统）（ 选购项）........................................................................... 3-25
3-3-13 OCC（偏光滤光片） .............................................................................................. 3-25
3-3-14 VCS 单元 ................................................................................................................ 3-26
3-3-15 共面性传感器（选购项） ....................................................................................... 3-27
3-3-16 负荷控制单元（选购项） ....................................................................................... 3-27
3-3-17 风扇马达过滤器 ...................................................................................................... 3-28
3-4 注油 ................................................................................................................................. 3-30
3-4-1 XY
轴直动单元 .......................................................................................................... 3-30
3-4-2 XY 轴滚珠丝杠 .......................................................................................................... 3-32
3-4-3 传送螺旋轴（轴） .................................................................................................... 3-34