npm-wx_npm-wxs_brochure - 第2页

New platform to realize Smart Manufacturing ［2］ NPM-WX、WXS's features NPM-W X,WXS *L-sized one is available separately, depending on the component size. 3-slot stick feeder Single stick feeder Autoload feeder Thin t…

*8: For any QFP

□

or less in size

*9: For any QFP

□

or less in size

*5: Stick feeders cannot be used on the rear feeder cart of NPM-WXS.

Model ID NPM-WX NPM-WXS

Min.0.5 MPa、200 L /min（A.N.R.）

W 1 410

× D 2 570

× H 1 444

2 740 kg 2 660kg

1 head on each side (front, rear) 1 head (rear camera is optional)

Tape：4 ∼ 56 / 72 / 88 / 104

Electric source

Pneumatic source

Dimensions

Mass

Placement head

Model No.

Batch mounting：

L 50

× W 50

∼ L 750

× W 610

Single transfer（Batch）：

L 50

× W 50

∼ L 750

× W 590

Dual transfer（Batch）：

L 50

× W 50

∼ L 750

× W 300

Single transfer（2 position）：

L50

× W 50

∼ L 350

× W 590

Dual transfer（2 position）：

L50

× W 50

∼ L 350

× W 300

2 position mounting：

L 50

× W 50

∼ L 350

× W 610

Lightweight 16-nozzle head V2（ Per head ）

Lightweight 8-nozzle head（ Per head ）

4-nozzle head（ Per head ）

3-nozzle head V2（ Per head ）

(

)

43 000 cph

（0.084 s /

chip

）

23 000 cph

（0.155 s /

chip

）

8 400 cph

（0.429 s /

chip

）

7 800 cph

（0.462 s / QFP feeder）

7 100 cph

（0.507 s / QFP

tray

）

9 400 cph

（0.383 s /

chip

）

7 300 cph

（0.493 s / QFP feeder）

6 350 cph

（0.567 s / QFP tray）

±25 μm/ chip ±20 μm/ QFP ±20 μm/ QFP

0201

chip

/ 03015

chip

0402

chip

∼ L 6 × W 6 × T 3

0402

chip

∼ L 45 × W 45 × T 12 or

L 100 × W 40 × T 12

0603

chip

∼ L 120 × W 90 × T 40 or

L 150 × W 25 × T 40

0603

chip

∼ L 120 × W 90 × T 40 or

L 150 × W 25 × T 40

±25 μm/ chip

±40 μm/QFP

□

Under

±25 μm/QFP

□

∼

□

Max. speed

Component dimensions

Placement head

Placement accuracy（Cpk≧1）

*6 *6 *6

*8 *9

PCB

dimensions

Single-lane mode

Dual-lane mode

Front rear 17-slot feeder cart specifications: Max. 136 product types (4, 8

tape)

One side tray specifications：Max.24、Front-rear tray specifications：Max.48

Front rear 17-slot feeder cart specifications: Max. 32 product types (single stick feeder)

Front rear 17-slot feeder cart specifications: Max. 16 product types (single stick feeder)

Taping

Stick

Tray

Component

supply

NPM-WX NPM-WXS Supply unit layout

taping：120

Tray ： 0 Tray： 0 Tray：24 Tray： 24 Tray：48

taping：136 8

taping：102 8

taping：68

Layout 1

Front camera

Mounting head

Rear camera

(Option)

Layout 2 Layout 3 Layout 4 Layout 5

Machine configuration

TF30

TF17 TF17

taping：94

TF30

TrayTF17

Tray

TF17 TF17 TF17

TrayTF17 TrayTF17

3-phase AC 200, 220, 380, 400, 420, 480 V 3.0 kVA 3-phase AC 200, 220, 380, 400, 420, 480 V 2.1 kVA

*2 *3 *4

（Only for main body:This differs depending on the option configuration.）（Only for main body:This differs depending on the option configuration.）

* Placement tact time and accuracy values may

differ slightly depending on conditions.

*Please refer to the specification booklet for details.

*1: Only for main body

*2: 2 010

in width if extension conveyors (300

) are placed

on both sides.

*3: Dimension D including feeder cart

*4: Excluding the monitor, signal tower and ceiling fan cover.

*7: 0201 component placement is optional. (Under conditions specified by Panasonic)

*6: 0201/03015/0402 component requires a specific nozzle/tape feeder.

Model Name

NPM-WX,WXS

Model No.

NM-EJM9D/NM-EJM2E

2020

*Photograph is NM-EJM9D

Modular Placement Machine

Electronics Assembly System

catalog

*It may not conform to Machinery Directive

and EMC Directive in case of optional

configuration and custom-made specification.

NM-EJM9D NM-EJM2E

3-1-1 Inazu-cho, Toyonaka City, Osaka 561- 0854, Japan

TEL +81-6-6866- 8675

FAX +81-6-6862-0422

Inquiries…

Safety Cautions

●Please read the User's Manual carefully to

familiarize yourself with safe and effective

usage procedures.

● To ensure safety when using this equipment, all work should be

performed according to that as stated in the supplied Operating

Instructions. Read your operating instruction manual thoroughly.

Panasonic Group products are built with the environment in mind.

●Changes in specifications and appearance may be made without notice for product improvement.

●Homepage

Panasonic Corporation

Process Automation Business Division

Ver.January 1, 2020

All data as of January 1, 2020

Panasonic Corporation 2020

panasonic.com/global/corporate/sustainability

Please check the homepage for the details.

industrial.panasonic.com/ww/fa-jisso

New platform to realize Smart Manufacturing

［2］NPM-WX、WXS's features

NPM-WX,WXS

*L-sized one is available separately, depending on the component size.

3-slot stick feederSingle stick feederAutoload feeder

Thin type

single tape feeder

Tape feeder

Attachable to 30-/17-input feeder carts

Stackable stick feeder (s)*

Multi-functional

transfer unit

Navigation

Automatic

Error Recovery

Remote Operation

Pre-Setup Area

Warehouse

Maintenance Area

Factory Management Oﬃce

Integrated Floor Management

Developing high-quality, high-throughput unmanned floor

Stable operation based

on the autonomic function

Labor-saving, improved

utilization

Reduced work variations

“Smart manufacturing”

More line throughput, better quality and lower cost with

fully automated mounting system ﬂoor

Floor management system and remote operation option

Feeder setup navigation, component supply navigation

and automated items

［１］Panasonic's next generation of mounting production (X series) concept

APC system and automatic recovery option

*APC-MFB function of NPM-DX、WX、WXS is under development.

Evolved basic performance

Maximized actual throughput

Minimization of human-dependent work

0201 03015 0402 0603

40（mm）

30（mm）

12（mm）

3（mm）

□

【mm】

□

150×25

120×90100×40

４NH/３NH V2

Lightweight

16-nozzle head V2

*：NPM-WX（Tact for Lightweight 16NH V2 × 2 head）

Greater versatility in supply units

Increased PCB adaptability

Long PCB

750 × 550 ㎜

↑ ↑

610 ㎜ 610 ㎜

350 × 550 ㎜

Short PCB

Long PCB

750 × 510 ㎜

↑

590 ㎜

350 × 260 ㎜

Short PCB

2 PCBs Transfer for reducing loss2 PCBs Transfer for reducing loss

300 ㎜

Increase in transportable PCB size (The following figures show increases compared to NPM-W2.)

The feeder carts of both the NPM-W (30-input) and the NPM-D (17-input) series are now installable;

in addition to that, the interchangeability between a feeder cart (17-input) and newly developed single

tray feeder (24-product type) allows you to replace them by each other on your own.

Increased productivity/quality

Evolved basic performance

Max.speed : 86 000cph

IPC9850(1608) : 64 500cph

Placement accuracy : ±25μm

Lightweight

8-nozzle head

4-nozzle head3-nozzle head V2

Improved ability to support components

component height

component dimensions

Expanded

Lightweight 16NH V2

Lightweight 8NH

Expanded

Component weight：５０ｇ

Placement load ：１００Ｎ

Expanded

Single Lane spec

Dual Lane spec

Interchangeable

Single tray feeder

（24 Component types）

Automates splicing of 8 mm-width tape

(paper/embossed).

Automatic tape splicing unit

Feeder cart

（30 inputs）

Feeder cart

（17 inputs）

Machine name: ATSU

Model No.: NM-EJW7A

APC-FB/FF

APC-MFB2

Evolved automatic recovery (predicted control)

Taking the concept and

compatibility of NPM series

SPV-DC

NPM-DX

NPM-WX

APC system

Automatic recovery option

Remote operation option

Automatic changeover option

iLNB

PCB information communication function

AOI information display option

Host communication option

NPM−DGS Data Creation System

LNB

Placement head maintenance Feeder maintenance

Good use is made of the machine's self-diagnosis function to

automatically detect the maintenance timing of the placement

head. In addition, the maintenance unit can be used to keep the

placement head in working condition without requiring skills.

Independent of operator skill, the feeder maintenance unit

automatically performs feeder performance inspections and

calibrations. Its combined use with the PanaCIM maintenance

module can automatically prevent the inclusion of non-conforming

feeders into production.

Component supply navigator option Parts supply navigator option

It is a support tool to navigate efficient setup procedure. The tool

factors in the amount of time it takes to perform and complete

setup operations when estimating the time required for production

and providing the operator with setup instructions.

This will visualize and streamline setup operations during setup for

a production line.

It is a parts supply support tool to present an efficient sequence of

parts supply. Taking into account the length of time before parts

shortage occurs and the least time-wasting moving path possible,

the tool provides the operator with instructions for parts supply.

This makes parts supply more efficient.

Automates the inspection of major parts

which affect the feeder performance and the

calibration of the pickup position.

Feeder maintenance unitFeeder maintenance unit

Manages the assets of

mounting floor, such as

machines, heads and feeders,

notifies the assets nearing

their maintenance dates, and

records maintenance

histories.

PanaCIM maintenancePanaCIM maintenance

Measures the“indentation load”

imposed by the placement head, and, as

the amount of change from the

reference value, displays the measured

result on the machine’s monitor or LNB.

To automate the inspection and

maintenance of the placement

head.

Load checker（Under development）Load checker（Under development）

Head maintenance unitHead maintenance unit

Inspects the pneumatic

circuit condition

Head diagnosis functionHead diagnosis function

Checks the placement blow

status

Blow error detectionBlow error detection

Inspection option before pick-up

Thin-type single feeder

attachment (option)

REF

LNB

●Monitors the error status during production,

and applies Interlock to defective feeders

Autonomous line control

Concentrated control

Navigation

Automated items

Maximized actual throughput

【Automatically resume production after pickup position teach 】

*No tape feed

When pickup/recognition error occurred, the machine automatically corrects the pickup position without stopping, and resumes production.

That improves machine operation rate.

(Components: 4

embossed (black)/ 8

paper/embossed (black) tape component. *Embossed tape (transparency) is not supported.)

Automatic recovery option

Pickup position automatic teach in case of an error

In production

Automatic feed

Automatic teach

Error Production resume

Unnecessary

Nonstop

Re-pickup of error component (retry)

【In case of an error: re-pickup (retry) at the current position】

In case of a pickup error, retry pickup without feeding tape. It reduces discard components.

Pickup error

Pickup position

Re-pickup (retry)

No discard component because

tape is not fed.*

□ When re-pickup (retry) is succeeded,

the error is not counted

□ The number of re-pick (retry) counts can be set.

* : When re-pickup (retry) is succeeded.

Automatic trend analysis

Automatic recovery/teach

Mounting condition monitoring

Variations of pickup error rate detection

Pickup position

teaching

LNB automatically analyzes the variation of pickup/recognition error rate and instructs the machine to perform teaching to prevent machine error stop.

Minimization of human-dependent work

Remote operation option

Recovery by remote operation is available for the error of which recovery can be made based on human judgment alone.

This enables concentrated on-the-floor monitoring, eliminating the time lost for the operator to detect error and take appropriate action,

reducing the error recovery time, and thus achieving labor saving and improved operating rate.

Concentrated

monitor room

Operating condition

monitor

Remote operation

Error occurred

Recover after teaching the

pickup position by remote

operation

Pickup

position

error

Component

placement

error

Recover after checking whether

or not components are placed by

remote operation

Machine name: HMU

Model No.: N610154798AA

Machine name: IFMU

Model No.: NM-EJW8A

*Excluding the feeder cart.

*2:The "Thin type single tape feeder" and

"Autoload feeder" require the

"Master jig for thin type single feeder" and

"Attachment for thin type single feeder".

*2:The "Thin type single tape feeder" and

"Autoload feeder" require the

"Master jig for thin type single feeder" and

"Attachment for thin type single feeder".

*1：This function comes standard with the machine

●Usage count

●Error occurrence history

A PC system

Inspect tray or reel components before pick-up to prevent misplacement.

①Polarity inspection ⇒ Detects wrong component orientation

②Component number inspection ⇒ Detects wrong components, traces components.

Average

luminance

Pattern

matching

Chamfering

inspection

Text recognition

(lot number text)

2D code recognition

(lot number text)

Interlock

function

●Interlock for feeders judged non-conforming by IFMU

Notification

Interlock

・Position inspection on APC

offset position

*1 *1

Shift in placement position

Basic concept regarding MFB correction

*1:APC-FB (feedback)/FF (feedforward): 3D inspection machine of another company can be also connected. (Please ask your local sales representative for details.)

*2:APC-MFB2 (mounter feedback2): Applicable component types vary from one AOI vendor to another. (Please ask your local sales representative for details.)

APC-FB

Feedback to the printing machine

Feedforward to the placement machine

Feedforward to AOI / Feedback to the placement machine

APC-FF

APC-MFB2

-25 +25

Before MFB correction

(shift in center of distribution)

After MFB correction

(shift in center of distribution)

lead component

Chip

component

Lower electrode

component

MFB-ready components

Connector

・Based on the analyzed measurement data

from solder inspections, it corrects printing

positions.（X,Y,θ）

･The system analyzes AOI component position measurement

data, corrects placement position (X, Y, θ), and thereby

maintains placement accuracy.

Compatible with chip components,

lower electrode components and lead components

Shifted solder Correction data

of shifted solder

Post-printing

inspection

Measures and inspects

misalignment placement

position data of

Placement and land

standards

After reflow

Standard placement

inspection

Standard solder

placement

Chip components(0402C/R ∼)

Package component (QFP, BGA, CSP)

・It analyzes solder position measurement data,

and corrects component placement positions

(X, Y, θ) accordingly.