Process Lens PL Service Manual_EN - 第73页

3 Replacing spare parts Se rv ic e Ma nu al P ro ce ss L en s PL - 0 3/ 20 25 73 3.5.1.4 Width adjustment Replacing the toothed belt (width adjustment) Parts Fig.96: Toothed belt (width adjustment) 1 Track 1 (shorter) 0…

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3 Replacing spare parts
72 Service Manual Process Lens PL - 03/2025
Removal
CAUTION
Do not loosen the wrong screws
Make sure that you do not loosen any other screws except those ones explicitly mentioned. Loosen-
ing other screws could lead to irreparable misalignment or damage to the conveyor.
Use the software or manually move the conveyor rail into a position which allows you best
access.
To move the conveyor side wall manually, pull the toothed belt of the width adjustment unit.
Switch off the machine, disconnect it from the power supply and secure it to prevent unauthorized
reactivation.
Fig.94: Table plate and covers
Remove the four screws fastening the lift-
ing table plate(1) (see also Replacing the
Lifting Table Plate [03114873-xx]).
Remove the fixing spacer bolts of the cov-
ers(2) above the conveyor control (two
screws each cover) and remove the cov-
ers.
Fig.95: Cables
The cables(1) run from the respective motor
over the floor of the conveyor to the conveyor
control(2).
Carefully unthread the cables
Remove any cable ties.
 NOTICE!
To have an overview of the cables refer to
Process Lens Circuit Diagram
[00900370‑xx].
.
Installation
Follow the removal instructions in reverse order for installation. Also observe the following
instructions:
CAUTION
Installation instructions
Observe the installation instructions for the conveyor drive where necessary.
Replace any open cable ties.
Make sure that the cable ties and the heads of the cable ties do not rub against any parts when
you do this.
3 Replacing spare parts
Service Manual Process Lens PL - 03/2025 73
3.5.1.4 Width adjustment
Replacing the toothed belt (width adjustment)
Parts
Fig.96: Toothed belt (width adjustment)
1 Track 1 (shorter) 03121586‑xx Toothed belt BRECOFLEX 5+-0.1 AT3/1509
2 Track 2 (longer) 03121584‑xx Toothed belt BRECOFLEX 5+-0.1 AT3/1701
Equipment and tools
00326015‑xx Belt tension measuring device
00353832-xx Allen key set
Overview
Fig.97: Toothed belt (width adjustment)
1) Conveyor track 1
1a) Toothed belt for width adjustment
1b) Width adjustment motor
2) Conveyor track 2
2a) Toothed belt for width adjustment
2b) Width adjustment motor
3 Replacing spare parts
74 Service Manual Process Lens PL - 03/2025
Removal
Use the software or manually move the conveyor rail into a position which allows you best
access.
To move the conveyor side wall manually, pull the toothed belt of the width adjustment unit.
Switch off the machine, disconnect it from the power supply and secure it to prevent unauthorized
reactivation.
Unthread the toothed belt. If necessary loosen the three screws fastening the width adjustment
motor.
Installation
Follow the removal instructions in reverse order for installation. Also observe the following
instructions:
CAUTION
Installation instructions
Make sure that the toothed belt is not folded or otherwise damaged.
Carefully thread in the toothed belt. To do this, carefully lift the toothed belt a little (e.g. with the
shorter end of an Allen key).
Make sure that the relevant conveyor rail is not moved, to keep parallelism of the conveyor rails.
Set the correct belt tension (see below).
Toothed belt (width adjustment) Belt tension
03121586‑xx Track 1 (shorter): Toothed belt Brecoflex 5+-0.1 AT3/1509 25 +/- 2 Hz
03121584‑xx Track 2 (longer): Toothed belt Brecoflex 5+-0.1 AT3/1701 21 +/- 2 Hz
Replacing the idler pulley (width adjustment)
Parts
Fig.98: Idler pulley
03121206‑xx Idler pulley 20x5 M-C complete
See also Replacing the pinion gear drive