Process Lens PL Service Manual_EN - 第75页
3 Replacing spare parts Se rv ic e Ma nu al P ro ce ss L en s PL - 0 3/ 20 25 75 Equipment and tools 00386253‑xx Torque screwdriver ESD 0.4 - 1.0Nm 03078706‑xx Bit holder for screwdriver TorqueVario Bit, size 4 00326015…
3 Replacing spare parts
74 Service Manual Process Lens PL - 03/2025
Removal
► Use the software or manually move the conveyor rail into a position which allows you best
access.
To move the conveyor side wall manually, pull the toothed belt of the width adjustment unit.
► Switch off the machine, disconnect it from the power supply and secure it to prevent unauthorized
reactivation.
► Unthread the toothed belt. If necessary loosen the three screws fastening the width adjustment
motor.
Installation
► Follow the removal instructions in reverse order for installation. Also observe the following
instructions:
CAUTION
Installation instructions
► Make sure that the toothed belt is not folded or otherwise damaged.
► Carefully thread in the toothed belt. To do this, carefully lift the toothed belt a little (e.g. with the
shorter end of an Allen key).
► Make sure that the relevant conveyor rail is not moved, to keep parallelism of the conveyor rails.
► Set the correct belt tension (see below).
Toothed belt (width adjustment) Belt tension
03121586‑xx Track 1 (shorter): Toothed belt Brecoflex 5+-0.1 AT3/1509 25 +/- 2 Hz
03121584‑xx Track 2 (longer): Toothed belt Brecoflex 5+-0.1 AT3/1701 21 +/- 2 Hz
Replacing the idler pulley (width adjustment)
Parts
Fig.98: Idler pulley
03121206‑xx Idler pulley 20x5 M-C complete
See also Replacing the pinion gear drive
3 Replacing spare parts
Service Manual Process Lens PL - 03/2025 75
Equipment and tools
00386253‑xx Torque screwdriver ESD 0.4 - 1.0Nm
03078706‑xx Bit holder for screwdriver TorqueVario
Bit, size 4
00326015‑xx Belt tension measuring device
If required:
Magnet lifter or tweezers and adhesive tape
Measuring scale
Overview
Fig.99: Overview of idler pulleys (width adjustement)
1 Deflection pulleys 2 Width adjustment motor
Removal
► Switch off the machine, disconnect it from the power supply and secure it to prevent unauthorized
reactivation.
► Loosen the toothed belt (width adjustment).
Replacing the toothed belt (width adjustment)
3 Replacing spare parts
76 Service Manual Process Lens PL - 03/2025
Fig.100: Idler pulley
► Remove the fastening screw of the idler
pulley(1) and take the idler pulley off.
Installation
► Fasten the idler pulley with a screw.
► For further installation, proceed as described in section Replacing the toothed belt (width adjust-
ment).
Replacing the clamping unit
Parts
Fig.101: Clamping unit
03121328-xx Clamping unit 4 complete M-C
Equipment and tools
02101037‑xx Loctite 241
00353832-xx Allen key set
00376503-xx Torx L-Wrench Set with Spherical head (Torx 30)