CP43维护手册.pdf.pdf - 第6页
Contents 12. VME Boards .................................................................................12–1 12.1 Control Box 2 Optional Boards ...............................................................12–4 12.2 Ot…

Contents
6. Placing Heads ...............................................................................6–1
6.1 How to Remove the Holder.......................................................................6–1
6.1.1 Removal........................................................................................6–1
6.1.2 Attachment....................................................................................6–2
6.2 How to Remove the Nozzle......................................................................6–3
6.2.1 Removal........................................................................................6–3
6.2.2 Attachment....................................................................................6–3
6.3 Nozzle Categories ....................................................................................6–4
7. The Device Tables.........................................................................7–1
7.1 Device Table Configuration.......................................................................7–1
7.2 Preventing Device Table Collisions...........................................................7–3
8. Board Conveyance Adjustment...................................................8–1
9. XY Table.........................................................................................9–1
10.Cam Box ......................................................................................10–1
10.1 Schematic Diagram and Parts of the Cam .............................................10–1
10.2 The Workings of the Cam.......................................................................10–2
10.2.1 The Nine Cams ...........................................................................10–2
10.2.2 The Index Cam............................................................................10–3
10.2.3 The Cylinder Cam .......................................................................10–3
10.3 Synchronizing the Cam Axes..................................................................10–4
10.4 Adjusting the Tension on the Timing Belt................................................10–9
10.5 Adjusting the Dogs in the Cam Box......................................................10–10
10.6 Cam Lever Stopper Adjustment............................................................10–11
10.6.1 Station 1 Cam Lever Stopper Adjustment.................................10–12
10.6.2 Stations 3, 7 and 11 Cam Lever Stopper Adjustment ...............10–13
11. Servo Amplifiers..........................................................................11–1
11.1 Servo Amplifier Types and Locations......................................................11–1
11.2 Display During Servo Amp Malfunction ..................................................11–2
iiiVersion 7.0
CP IV-3 Maintenance

Contents
12.VME Boards.................................................................................12–1
12.1 Control Box 2 Optional Boards...............................................................12–4
12.2 Other Controls for Control Box 2 ............................................................12–4
12.3 Control Box 1..........................................................................................12–4
13.Changeover.................................................................................13–1
13.1 Program Changeover .............................................................................13–1
13.2 Conveyor Width Changeover..................................................................13–1
13.3 Tape Feeder Changeover.......................................................................13–2
13.4 Back-up Pin Position Changeover..........................................................13–2
13.5 Board Pin Pitch Changeover ..................................................................13–2
13.6 Reference Pin Changeover (When Changing Pin Diameter) .................13–3
13.7 Follow-up Pin Changeover (When Changing Pin Diameter) ..................13–4
13.8 Fiducial Mark Settings ............................................................................13–4
14.Replacing Consumable Parts....................................................14–1
14.1 Nozzle Replacement...............................................................................14–1
14.2 Nozzle Dispersion Seal Replacement ....................................................14–1
14.3 Vision Processing UV Lamp Replacement.............................................14–3
14.4 Replacing the Waste Tape Cutter...........................................................14–3
14.5 Valve Replacement ................................................................................14–4
14.6 Changing the Mechanical Valve Filter ....................................................14–4
14.7 Conveyor Belt Replacement...................................................................14–5
14.8 Replacing Vacuum Pump Parts..............................................................14–7
Version 8.0
iv
CP IV-3 Maintenance

Contents
15.Routine Inspections and Maintenance .....................................15–1
15.1 Cleaning the Nozzles..............................................................................15–1
15.2 Cleaning the Fluorescent Disk (Once a Month)......................................15–2
15.3 Cleaning the Shaft (Once a Month)........................................................15–2
15.4 Cleaning Out the Waste Tape Box (Every 8 Hours)................................15–3
15.5 Cleaning the Tape Suction Path (Every 8 Hours)...................................15–4
15.6 Cleaning the Prism Surfaces (When Replacing Tape)............................15–4
15.7 Cleaning the Parts Reject Box (Every 8 Hours)......................................15–5
15.8 Cleaning Inside the Spool Filter (Every 2 Months) .................................15–5
15.9 Cleaning the Air Filter (Monthly).............................................................15–6
15.10 Cleaning the Nozzle Clutch (Monthly)...................................................15–7
16.Upgrading the Software .............................................................16–1
16.1 Upgrading the Control Program Software...............................................16–1
16.2 Upgrading the Vision Processing Software ............................................16–1
16.3. Static Electricity Countermeasures ........................................................16–2
17.Lubrication ..................................................................................17–1
17.1 Lubrication Cautions...............................................................................17–1
17.2 Lubricant Table .......................................................................................17–2
18.Camera Proper Data Backup Procedure...................................18–1
18.1 Saving Camera Proper Data...................................................................18–2
18.2 Loading Camera Proper Data.................................................................18–4
18.3 Troubleshooting......................................................................................18–5
19.Video Signal Gain and Offset.....................................................19–1
19.1 Gain........................................................................................................19–1
19.2 Offset......................................................................................................19–1
19.3 Setting Gain and Offset ..........................................................................19–2
vVersion 8.2
CP IV-3 Maintenance