00197463-03_SM_CPP_Customer_EN - 第109页

9 Intermediate distributor and vacuum sensor 9.2 Replacing Intermediate Distributors 1 and 2 Service Manual SIPLACE Multistar (CPP / CPP M) 02/2018 109 Installation ► Follow the removal instructions in reverse order for …

9 Intermediate distributor and vacuum sensor

9.2 Replacing Intermediate Distributors 1 and 2

108 Service Manual SIPLACE Multistar (CPP / CPP M) 02/2018

Fig.182: Intermediate distributor 1

1. Intermediate distributor 1 (ID1)

2. Five fastening screws

Fig.183: Intermediate distributor 2

1. Intermediate distributor 2 (ID2)

2. KE control board ID2

3. Four fixing screws

 NOTICE!

To remove the screw (3a), first dismantle and re-

move the KE control board for ID2 (2).

Preparation

► Remove the head from the machine. For details about removing and fitting the placement

head, refer to the service manual for your machine.

fit the head on the head mount [03056231‑xx].

► Make sure that the component sensor protective cap is fitted.

1.1.3 "Protecting the component sensor" [}8]

Removal

► For ID2 only: Dismantle and remove the KE control board ID2.

9.1 "Replacing the KE Control Board ZV2 [03073355-xx]" [}105]

► Disconnect all connectors from the board. You may want to mark their positions, to make

clear assignment easier later on.

► Remove the screws fastening the board (ID1:5x, ID2:4x).

► Carefully lift off the board. Take care not to damage the press-fit connection to the other ID.

9 Intermediate distributor and vacuum sensor

9.2 Replacing Intermediate Distributors 1 and 2

Service Manual SIPLACE Multistar (CPP / CPP M) 02/2018 109

Installation

► Follow the removal instructions in reverse order for further installation.

Also observe the installation instructions in the following section:

9.1 "Replacing the KE Control Board ZV2 [03073355-xx]" [}105]

Fig.184: Checking the status and function of the heads

Only when replacing ID1:

After the machine has been restarted write the cali-

bration values from the machine data to the head EE-

PROM. To do so, proceed as follows:

► Click the

button.

► Click the

button.

► Select the head.

► Click the

button.

► Click on the button Write calibration data to EE-

PROM.

9 Intermediate distributor and vacuum sensor

9.2 Replacing Intermediate Distributors 1 and 2

110 Service Manual SIPLACE Multistar (CPP / CPP M) 02/2018

9.2.1 Intermediate distributor ZV1/CPP [03065295-xx]

03065295-02

The intermediate distributor 1 (ID1) establishes the

connection to the intermediate distributor 2 (ID2) and

the adapter board. In addition, various sensors and

actuators for the CPP head are directly connected

here.

1. X25 – connector to ID2

2. X24 – Z motor

3. X22 – connector Z axis encoder (track signals)

with EEPROM

4. X15 – return cylinder

5. X1 – flat ribbon cable connector to head adapter

6. X2 – flat ribbon cable connector to the head ad-

apter

7. LEDs V107 to V118 (see below)

03065295-02

LED overview

LED [03065295-02]

LED Color Status Signal name Description

V106 GN ON 15V+ +15VDC operating voltage

V107 GN ON 5V+ +5VDC operating voltage

V108 GN ON 15V- -15VDC operating voltage

V111 RD ON Z_COUNT_ERR Z axis sensor error

V112 RD ON S_COUNT_ERR Star axis sensor error

V115 GN ON 3.3V+_DP +3.3VDC DP operating voltage

V116 YE ON STATUS_PRES-

SURECONTROL-

VALVE

Status: control valve pressure OK

V117 YE ON Z_BOTTOM_LED Z_bottom sensor ON

V118 YE ON V4_OUT Return cylinder extended