00197463-03_SM_CPP_Customer_EN - 第3页

3 Service Manual SIPLACE Multistar (CPP / CPP M) 02/2018 Contents: Contents: 1 Introduction .. 7 1.1 Safety Instructions .. 7 1.1.1 Conventions for the Use of Safety Instructions and Symbols .. 7 1.1.2 Safety Instr…

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Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 Munich
Germany
Item no.: 00197463-03
www.asm-smt.com Printed by ASM Assembly Systems
3Service Manual SIPLACE Multistar (CPP / CPP M) 02/2018
Contents:
Contents:
1 Introduction.. 7
1.1 Safety Instructions.. 7
1.1.1 Conventions for the Use of Safety Instructions and Symbols.. 7
1.1.2 Safety Instructions on Hazardous Materials.. 7
1.1.3 Protecting the component sensor.. 8
1.2 Other Instructions.. 8
1.2.1 Environmentally-Friendly Disposal of Materials and Components.. 8
1.2.2 Use of Original SIPLACE Accessories and Spare Parts.. 8
1.2.3 Information About This Service Manual.. 8
1.2.4 ESD Guidelines.. 9
1.2.4.1 Definition of ESD.. 9
1.2.4.2 Important Measures to Protect Against Static Charging.. 9
1.2.4.3 Handling ESD Modules.. 9
1.2.4.4 Measurements and Modifications to ESD Modules.. 9
1.2.4.5 Dispatching ESD Modules.. 10
1.2.5 Validity of Document.. 10
1.2.6 Release History.. 10
1.2.7 SIPLACE on the World Wide Web (WWW).. 12
1.3 Staff Qualifications and Training.. 12
1.4 Abbreviations.. 12
1.5 Tools required, measuring equipment and materials.. 13
2 Overview of the Modules.. 17
2.1 CPP Head.. 17
2.1.1 Front plate.. 18
2.1.2 Z Axis.. 18
2.1.3 Retract unit.. 19
2.1.4 CO sensor.. 19
2.1.4.1 Component Sensor Functions.. 20
2.1.5 Holding circuit, screwed joint and silencer.. 21
2.1.6 Star.. 22
2.1.7 Star Frame.. 22
2.1.8 Single Core Solution (SCS).. 23
2.1.9 DP drive.. 23
2.1.9.1 DP drive function.. 24
2.1.10 Intermediate distributor 1 and 2 (ID1 and ID2).. 24
2.1.11 Component camera.. 24
3 Usability package.. 25
3.1 Parts, equipment and tools.. 25
3.2 Retrofitting the usability package.. 26
4 Component camera and component sensor.. 29
4.1 Replacing the component camera [03018637‑xx].. 29
4.2 Replacing the component sensor [03037106-xx].. 32
4.3 Replacing the component sensor cable [03063595-xx].. 33
4 Service Manual SIPLACE Multistar (CPP / CPP M) 02/2018
Contents:
5 Front plate, star, Z axis and smoothed distributor disc.. 35
5.1 Replacing the front plate [03061102-xx].. 35
5.2 Removing and fitting the star (only for heads from FS05 upwards).. 43
5.3 Replacing the smoothed distributor disc [03055431-xx].. 47
5.4 Removing the valve terminal (only for heads from FS05 upwards).. 49
5.5 Replacing the Single Core Solution (SCS)[03054790Sxx] (only for heads
fromFS05)..
53
5.5.1 Power module for 12 DP drives [03054771‑xx].. 58
5.5.2 Control module for 12 DP drives [03054784‑xx].. 60
5.5.3 Troubleshooting.. 61
5.6 Replacing the energy transmission for the rotor [03068843‑xx].. 63
5.7 Replacing the energy transmission for the stator [03068842‑xx] (only for heads
fromFS05)..
66
6 DP drives.. 71
6.1 Replacing the DP drives.. 71
6.2 Replacing the DP linear guide (segment guide) [03039099‑xx].. 74
6.3 Replacing the DP Drive Hose [03015920Sxx].. 75
6.4 Calibrating the segment offset.. 77
7 Pressure control valve (PRV).. 79
7.1 Replacing the PRV [03072785‑xx].. 79
7.2 Calibrating the digital PRV.. 82
7.2.1 Zero Point Calibration of Pressure Control Valve.. 82
7.3 Replacing the cable on the PRV [03063596‑xx].. 83
7.4 Replacing small parts on the PRV.. 84
7.5 Exhaust air hose for CPP [03077294‑xx].. 92
8 Screwed joint, silencer and holding circuit.. 93
8.1 Overview of screwed joint, holding circuit and seals.. 93
8.2 Replacing the screwed joint.. 94
8.3 Silencer.. 96
8.3.1 Overview of silencer versions.. 96
8.3.2 Checking the silencer for contamination.. 96
8.3.3 Replacing the silencer.. 97
8.4 Replacing the holding circuit.. 101
9 Intermediate distributor and vacuum sensor.. 105
9.1 Replacing the KE Control Board ZV2 [03073355-xx].. 105
9.2 Replacing Intermediate Distributors 1 and 2.. 107
9.2.1 Intermediate distributor ZV1/CPP [03065295-xx] .. 110
9.2.2 Intermediate distributor ZV2/CPP [03052586-xx] .. 111
9.2.2.1 Connector Assignment.. 112
9.3 Replacing the vacuum sensor [03036806-xx].. 113