00197463-03_SM_CPP_Customer_EN - 第4页
4 Service Manual SIPLACE Multistar (CPP / CPP M) 02/2018 Contents: 5 Front plate, star, Z axis and smoothed distributor disc .. 35 5.1 Replacing the front plate [03061102-xx] .. 35 5.2 Removing and fitting the star (…
3Service Manual SIPLACE Multistar (CPP / CPP M) 02/2018
Contents:
Contents:
1 Introduction.. 7
1.1 Safety Instructions.. 7
1.1.1 Conventions for the Use of Safety Instructions and Symbols.. 7
1.1.2 Safety Instructions on Hazardous Materials.. 7
1.1.3 Protecting the component sensor.. 8
1.2 Other Instructions.. 8
1.2.1 Environmentally-Friendly Disposal of Materials and Components.. 8
1.2.2 Use of Original SIPLACE Accessories and Spare Parts.. 8
1.2.3 Information About This Service Manual.. 8
1.2.4 ESD Guidelines.. 9
1.2.4.1 Definition of ESD.. 9
1.2.4.2 Important Measures to Protect Against Static Charging.. 9
1.2.4.3 Handling ESD Modules.. 9
1.2.4.4 Measurements and Modifications to ESD Modules.. 9
1.2.4.5 Dispatching ESD Modules.. 10
1.2.5 Validity of Document.. 10
1.2.6 Release History.. 10
1.2.7 SIPLACE on the World Wide Web (WWW).. 12
1.3 Staff Qualifications and Training.. 12
1.4 Abbreviations.. 12
1.5 Tools required, measuring equipment and materials.. 13
2 Overview of the Modules.. 17
2.1 CPP Head.. 17
2.1.1 Front plate.. 18
2.1.2 Z Axis.. 18
2.1.3 Retract unit.. 19
2.1.4 CO sensor.. 19
2.1.4.1 Component Sensor Functions.. 20
2.1.5 Holding circuit, screwed joint and silencer.. 21
2.1.6 Star.. 22
2.1.7 Star Frame.. 22
2.1.8 Single Core Solution (SCS).. 23
2.1.9 DP drive.. 23
2.1.9.1 DP drive function.. 24
2.1.10 Intermediate distributor 1 and 2 (ID1 and ID2).. 24
2.1.11 Component camera.. 24
3 Usability package.. 25
3.1 Parts, equipment and tools.. 25
3.2 Retrofitting the usability package.. 26
4 Component camera and component sensor.. 29
4.1 Replacing the component camera [03018637‑xx].. 29
4.2 Replacing the component sensor [03037106-xx].. 32
4.3 Replacing the component sensor cable [03063595-xx].. 33
4 Service Manual SIPLACE Multistar (CPP / CPP M) 02/2018
Contents:
5 Front plate, star, Z axis and smoothed distributor disc.. 35
5.1 Replacing the front plate [03061102-xx].. 35
5.2 Removing and fitting the star (only for heads from FS05 upwards).. 43
5.3 Replacing the smoothed distributor disc [03055431-xx].. 47
5.4 Removing the valve terminal (only for heads from FS05 upwards).. 49
5.5 Replacing the Single Core Solution (SCS)[03054790Sxx] (only for heads
fromFS05)..
53
5.5.1 Power module for 12 DP drives [03054771‑xx].. 58
5.5.2 Control module for 12 DP drives [03054784‑xx].. 60
5.5.3 Troubleshooting.. 61
5.6 Replacing the energy transmission for the rotor [03068843‑xx].. 63
5.7 Replacing the energy transmission for the stator [03068842‑xx] (only for heads
fromFS05)..
66
6 DP drives.. 71
6.1 Replacing the DP drives.. 71
6.2 Replacing the DP linear guide (segment guide) [03039099‑xx].. 74
6.3 Replacing the DP Drive Hose [03015920Sxx].. 75
6.4 Calibrating the segment offset.. 77
7 Pressure control valve (PRV).. 79
7.1 Replacing the PRV [03072785‑xx].. 79
7.2 Calibrating the digital PRV.. 82
7.2.1 Zero Point Calibration of Pressure Control Valve.. 82
7.3 Replacing the cable on the PRV [03063596‑xx].. 83
7.4 Replacing small parts on the PRV.. 84
7.5 Exhaust air hose for CPP [03077294‑xx].. 92
8 Screwed joint, silencer and holding circuit.. 93
8.1 Overview of screwed joint, holding circuit and seals.. 93
8.2 Replacing the screwed joint.. 94
8.3 Silencer.. 96
8.3.1 Overview of silencer versions.. 96
8.3.2 Checking the silencer for contamination.. 96
8.3.3 Replacing the silencer.. 97
8.4 Replacing the holding circuit.. 101
9 Intermediate distributor and vacuum sensor.. 105
9.1 Replacing the KE Control Board ZV2 [03073355-xx].. 105
9.2 Replacing Intermediate Distributors 1 and 2.. 107
9.2.1 Intermediate distributor ZV1/CPP [03065295-xx] .. 110
9.2.2 Intermediate distributor ZV2/CPP [03052586-xx] .. 111
9.2.2.1 Connector Assignment.. 112
9.3 Replacing the vacuum sensor [03036806-xx].. 113
