操作指南 - 第5页
AVK3 维修 手册 D7 7MCC-01- 020-A0 2 2.6.6 Z 轴部件交换操作 ..... ........ .... ......... ..... ....... ....... ...... ........ .... ......... .... ........ ........ 2.6-8 2.7. 气动装置 ...... ....... ........ ..... ........ .... .....…
AVK3
维修手册
D77MCC-01-020-A0
1
D77MCC-01-020-A0
目
录
1.
前言
······························································································ 1-1
1.1.
如何使用本手册
...................................................................................................... 1.1-1
1.1.1
文件简介
......................................................................................................... 1.1-1
1.1.2
常用规则
......................................................................................................... 1.1-2
2.
安全注意事项
················································································ 2-1
2.1.
关于安全
................................................................................................................. 2.1-1
2.1.1
安全注意事项
.................................................................................................. 2.1-1
2.1.2
安全工作规程
.................................................................................................. 2.1-2
2.1.3
机器操作防范
.................................................................................................. 2.1-2
2.1.4
如何处理运行故障
........................................................................................... 2.1-2
2.1.5
维修时切断气源
................................................................................................... 2.1-2
2.2.
警示标牌的位置
...................................................................................................... 2.2-1
2.2.1 AVK3
（
120
站设备）
...................................................................................... 2.2-1
2.2.2 AVK3
（
60
站设备）
........................................................................................ 2.2-5
2.3.
维修功能
................................................................................................................. 2.3-1
2.3.1
引言
................................................................................................................. 2.3-1
2.3.2
开关的位置
...................................................................................................... 2.3-2
2.3.3
功能
................................................................................................................. 2.3-3
2.3.4
操作限制
......................................................................................................... 2.3-5
2.3.5
出错信息
......................................................................................................... 2.3-6
2.4.
安全标准
................................................................................................................. 2.4-1
2.4.1
应用标准
......................................................................................................... 2.4-1
2.5.
安全功能
................................................................................................................. 2.5-1
2.5.1
安全功能概要
.................................................................................................. 2.5-1
2.5.2
紧急停机
......................................................................................................... 2.5-1
2.5.3
联锁停机
......................................................................................................... 2.5-1
2.5.4
过载停机
......................................................................................................... 2.5-1
2.5.5
安全开关布置
.................................................................................................. 2.5-2
2.6.
安全电路说明
.......................................................................................................... 2.6-1
2.6.1
常规使用
......................................................................................................... 2.6-1
2.6.2
触点焊接检查
.................................................................................................. 2.6-2
2.6.3
紧急制动装置
.................................................................................................. 2.6-5
2.6.4
安全联锁制动装置
........................................................................................... 2.6-7
2.6.5
超限停机
......................................................................................................... 2.6-8
AVK3
维修手册
D77MCC-01-020-A0
2
2.6.6 Z
轴部件交换操作
............................................................................................2.6-8
2.7.
气动装置
.................................................................................................................2.7-1
2.7.1
维修过程中切断气源
........................................................................................2.7-1
2.8.
充电装置安全注意事项
............................................................................................2.8-1
2.8.1
可能会发生电击危险的元件
.............................................................................2.8-1
2.9.
维修中断注意事项
...................................................................................................2.9-1
2.9.1
维修中断后的自动操作程序
.............................................................................2.9-1
3.
安装
·······························································································3-1
3.1.
安装概要
.................................................................................................................3.1-1
3.1.1
环境要求
..........................................................................................................3.1-1
3.1.2
电磁干扰造成的屏幕干扰
.................................................................................3.1-1
3.1.3
搬运
.................................................................................................................3.1-2
3.1.4
安装
.................................................................................................................3.1-2
3.1.5
噪声测量
..........................................................................................................3.1-3
3.1.6
防护装置和警示灯
............................................................................................3.1-3
3.1.7
连接气源
..........................................................................................................3.1-4
3.2.
电源连接
.................................................................................................................3.2-1
3.2.1
概述
.................................................................................................................3.2-1
3.2.2
连接工厂供电与主电源开关
.............................................................................3.2-2
3.2.3
设置降压变压器
...............................................................................................3.2-3
3.2.4
检查电压
..........................................................................................................3.2-3
3.3.
检查安全设施
..........................................................................................................3.3-1
3.3.1
检查安全开关
...................................................................................................3.3-1
4.
控制系统
························································································4-1
4.1.
控制系统设置
..........................................................................................................4.1-1
4.1.1
方框图
..............................................................................................................4.1-1
4.1.2
控制单元布置
...................................................................................................4.1-2
4.1.3 P-783...............................................................................................................4.1-3
4.1.4
驱动器
..............................................................................................................4.1-6
4.1.5
光学模块
........................................................................................................4.1-12
4.2.
气动控制
.................................................................................................................4.2-1
4.2.1
气动装置控制单元布置
.....................................................................................4.2-1
4.2.2
气动装置控制回路图
........................................................................................4.2-3
5.
传感器布局
····················································································5-1
5.1.
插入头单元
..............................................................................................................5.1-1
5.1.1
插入头单元
......................................................................................................5.1-1
AVK3
维修手册
D77MCC-01-020-A0
3
5.1.2
插入单元驱动
.................................................................................................. 5.1-2
5.2.
上料器
/
下料器单元
.................................................................................................. 5.2-1
5.2.1
上料器
/
下料器单元
.......................................................................................... 5.2-1
5.3.
印刷线路板传送装置
............................................................................................... 5.3-1
5.3.1
印刷线路板传送装置
........................................................................................ 5.3-1
5.4.
印刷线路板定位单元
............................................................................................... 5.4-1
5.4.1
定位单元（参见销孔装置）
............................................................................. 5.4-1
5.5.
下定位单元
............................................................................................................. 5.5-1
5.5.1 XY
工作台单元（
X
轴为驱动元件）
................................................................ 5.5-1
5.5.2 XY
工作台单元（
Y
轴为驱动元件）
................................................................ 5.5-2
5.6.
砧座单元
................................................................................................................. 5.6-1
5.6.1
上砧座
............................................................................................................. 5.6-1
5.6.2
下砧座
............................................................................................................. 5.6-2
5.7.
供料器单元
............................................................................................................. 5.7-1
5.7.1 Z
轴（
120
站设备）
........................................................................................ 5.7-1
5.7.2 Z
轴（
60
站设备）
.......................................................................................... 5.7-2
5.7.3
传送夹
............................................................................................................. 5.7-3
5.8.
切刀单元
................................................................................................................. 5.8-1
5.8.1
编带切刀
......................................................................................................... 5.8-1
6.
检查
······························································································ 6-1
6.1.
润滑油
.................................................................................................................... 6.1-1
6.1.1
推荐润滑剂
...................................................................................................... 6.1-1
6.1.2
润滑脂枪部件
.................................................................................................. 6.1-2
6.2.
检查和润滑
................................................................................................................ 6.2-1
6.2.1
安全注意事项
.................................................................................................. 6.2-1
6.2.2
图中的标志
...................................................................................................... 6.2-1
6.2.3
周期性的检查项目
........................................................................................... 6.2-2
6.2.4 XY
工作台
.................................................................................................... 6.2-10
6.2.5
定位器单元
.................................................................................................... 6.2-11
6.2.6
上料器／下料器
............................................................................................. 6.2-12
6.2.7
插入头
........................................................................................................... 6.2-13
6.2.8
插入单元
....................................................................................................... 6.2-15
6.2.9
插入单元驱动
................................................................................................ 6.2-17
6.2.10
传送臂旋转
.................................................................................................... 6.2-18
6.2.11
供料器
........................................................................................................... 6.2-19
6.2.12
主单元
........................................................................................................... 6.2-21
6.2.13
下砧座
........................................................................................................... 6.2-22