操作指南 - 第6页
AVK3 维修 手册 D7 7MCC-01 -020-A0 3 5.1.2 插入单元驱动 ..... ........ ...... ....... ....... ..... ........ ..... ........ ..... ........ .... ........ ........ ...... 5.1-2 5.2. 上料器 / 下料器单元 ..... ........ ...... ....... ....... …
AVK3
维修手册
D77MCC-01-020-A0
2
2.6.6 Z
轴部件交换操作
............................................................................................2.6-8
2.7.
气动装置
.................................................................................................................2.7-1
2.7.1
维修过程中切断气源
........................................................................................2.7-1
2.8.
充电装置安全注意事项
............................................................................................2.8-1
2.8.1
可能会发生电击危险的元件
.............................................................................2.8-1
2.9.
维修中断注意事项
...................................................................................................2.9-1
2.9.1
维修中断后的自动操作程序
.............................................................................2.9-1
3.
安装
·······························································································3-1
3.1.
安装概要
.................................................................................................................3.1-1
3.1.1
环境要求
..........................................................................................................3.1-1
3.1.2
电磁干扰造成的屏幕干扰
.................................................................................3.1-1
3.1.3
搬运
.................................................................................................................3.1-2
3.1.4
安装
.................................................................................................................3.1-2
3.1.5
噪声测量
..........................................................................................................3.1-3
3.1.6
防护装置和警示灯
............................................................................................3.1-3
3.1.7
连接气源
..........................................................................................................3.1-4
3.2.
电源连接
.................................................................................................................3.2-1
3.2.1
概述
.................................................................................................................3.2-1
3.2.2
连接工厂供电与主电源开关
.............................................................................3.2-2
3.2.3
设置降压变压器
...............................................................................................3.2-3
3.2.4
检查电压
..........................................................................................................3.2-3
3.3.
检查安全设施
..........................................................................................................3.3-1
3.3.1
检查安全开关
...................................................................................................3.3-1
4.
控制系统
························································································4-1
4.1.
控制系统设置
..........................................................................................................4.1-1
4.1.1
方框图
..............................................................................................................4.1-1
4.1.2
控制单元布置
...................................................................................................4.1-2
4.1.3 P-783...............................................................................................................4.1-3
4.1.4
驱动器
..............................................................................................................4.1-6
4.1.5
光学模块
........................................................................................................4.1-12
4.2.
气动控制
.................................................................................................................4.2-1
4.2.1
气动装置控制单元布置
.....................................................................................4.2-1
4.2.2
气动装置控制回路图
........................................................................................4.2-3
5.
传感器布局
····················································································5-1
5.1.
插入头单元
..............................................................................................................5.1-1
5.1.1
插入头单元
......................................................................................................5.1-1
AVK3
维修手册
D77MCC-01-020-A0
3
5.1.2
插入单元驱动
.................................................................................................. 5.1-2
5.2.
上料器
/
下料器单元
.................................................................................................. 5.2-1
5.2.1
上料器
/
下料器单元
.......................................................................................... 5.2-1
5.3.
印刷线路板传送装置
............................................................................................... 5.3-1
5.3.1
印刷线路板传送装置
........................................................................................ 5.3-1
5.4.
印刷线路板定位单元
............................................................................................... 5.4-1
5.4.1
定位单元（参见销孔装置）
............................................................................. 5.4-1
5.5.
下定位单元
............................................................................................................. 5.5-1
5.5.1 XY
工作台单元（
X
轴为驱动元件）
................................................................ 5.5-1
5.5.2 XY
工作台单元（
Y
轴为驱动元件）
................................................................ 5.5-2
5.6.
砧座单元
................................................................................................................. 5.6-1
5.6.1
上砧座
............................................................................................................. 5.6-1
5.6.2
下砧座
............................................................................................................. 5.6-2
5.7.
供料器单元
............................................................................................................. 5.7-1
5.7.1 Z
轴（
120
站设备）
........................................................................................ 5.7-1
5.7.2 Z
轴（
60
站设备）
.......................................................................................... 5.7-2
5.7.3
传送夹
............................................................................................................. 5.7-3
5.8.
切刀单元
................................................................................................................. 5.8-1
5.8.1
编带切刀
......................................................................................................... 5.8-1
6.
检查
······························································································ 6-1
6.1.
润滑油
.................................................................................................................... 6.1-1
6.1.1
推荐润滑剂
...................................................................................................... 6.1-1
6.1.2
润滑脂枪部件
.................................................................................................. 6.1-2
6.2.
检查和润滑
................................................................................................................ 6.2-1
6.2.1
安全注意事项
.................................................................................................. 6.2-1
6.2.2
图中的标志
...................................................................................................... 6.2-1
6.2.3
周期性的检查项目
........................................................................................... 6.2-2
6.2.4 XY
工作台
.................................................................................................... 6.2-10
6.2.5
定位器单元
.................................................................................................... 6.2-11
6.2.6
上料器／下料器
............................................................................................. 6.2-12
6.2.7
插入头
........................................................................................................... 6.2-13
6.2.8
插入单元
....................................................................................................... 6.2-15
6.2.9
插入单元驱动
................................................................................................ 6.2-17
6.2.10
传送臂旋转
.................................................................................................... 6.2-18
6.2.11
供料器
........................................................................................................... 6.2-19
6.2.12
主单元
........................................................................................................... 6.2-21
6.2.13
下砧座
........................................................................................................... 6.2-22
AVK3
维修手册
D77MCC-01-020-A0
4
6.2.14
上砧座
............................................................................................................6.2-24
6.2.15
编带切刀
........................................................................................................6.2-25
6.2.16
传送夹
............................................................................................................6.2-26
6.2.17
印刷线路板传送
.............................................................................................6.2-28
6.2.18 JW
头单元（驱动单元）
...............................................................................6.2-29
6.2.19 JW
头单元
.....................................................................................................6.2-31
6.2.20
真空泵过滤器
.................................................................................................6.2-32
6.2.21
润滑器
............................................................................................................6.2-33
6.2.22
罩盖单元
........................................................................................................6.2-35
6.2.23
自动校正单元
.................................................................................................6.2-36
7.
维修指南
························································································7-1
7.1. XY
轴限位位置调整
.................................................................................................7.1-1
7.2. X / Y
轴电机更换
.....................................................................................................7.2-1
7.3.
拆除
WH
轴活动电缆
................................................................................................7.3-1
7.4.
装上
WH
装上轴活动电缆
.........................................................................................7.4-1
7.5.
拆除
WA
轴活动电缆
................................................................................................7.5-1
7.6.
装上
WA
装上轴活动电缆
.........................................................................................7.6-1
7.7.
砧座单元消耗元件更换
............................................................................................7.7-1
7.8.
砧座高度调整
..........................................................................................................7.8-1
7.9.
砧座水平调整
..........................................................................................................7.9-1
7.10.
砧座原点（
WA
轴）调整
.......................................................................................7.10-1
7.11.
砧座单元咬合角度调整
..........................................................................................7.11-1
7.12.
砧座单元中心对称调整
..........................................................................................7.12-1
7.13.
推进器和弯折钢模（左
/
右）调整
...........................................................................7.13-1
7.14.
推进器和弯折钢模间距调整
...................................................................................7.14-1
7.15.
推进器和砧座清除调整（
V
轴原点）
.....................................................................7.15-1
7.16.
插入单元消耗元件更换
..........................................................................................7.16-1
7.17. T
轴和插入单元中心调整
......................................................................................7.17-1
7.18.
插入操作高度调整
.................................................................................................7.18-1
7.19.
插入操作对称调整
.................................................................................................7.19-1
7.20.
插入操作原点调整
.................................................................................................7.20-1
7.21.
插入操作平行调整
.................................................................................................7.21-1
7.22.
旋转夹（
T
轴）单元调整
.......................................................................................7.22-1
7.23.
旋转夹和中间夹的更换
..........................................................................................7.23-1
7.24.
旋转检测传感器调整
..............................................................................................7.24-1
7.25. 26/52 MM
横动检测传感器调整
.............................................................................7.25-1
7.26.
部件探测传感器调整
..............................................................................................7.26-1