TR7007SII_Hardware_ch-v1-0-1 - 第6页

Test Research Inc. 2 TR 7007 SII User Guide – Hardwa re 4.2 感應器 (Sensor) 調整及更換 ................................................................ . 36 4.3 前後站連線 .............................................................…

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Test Research Inc.
TR7007 SII User Guide – Hardware i
目錄
1
機器簡介
__________________________________________________ 1
2
人機介面及
PLC _____________________________________________ 3
3
人機介面操作方式
___________________________________________ 4
3.1 起始畫面 ............................................................................................... 4
3.1.1 模式設定 ................................................................................ 4
3.1.2 方向設定 ................................................................................ 5
3.1.3 其他設定 ................................................................................ 5
3.1.4 顯示 ..................................................................................... 14
3.1.5 復歸 ..................................................................................... 15
3.2 Debug畫面 .......................................................................................... 17
3.2.1 輸送帶 ................................................................................. 18
3.2.2 板寬 ..................................................................................... 18
3.2.3 三色燈 ................................................................................. 19
3.2.4 監控 ..................................................................................... 19
3.2.5 夾板 ..................................................................................... 23
3.2.6 復歸 ..................................................................................... 23
3.3 人機介面警示畫面及原因 .................................................................... 24
3.3.1 緊急停止 .............................................................................. 24
3.3.2 PC放棄測試 ......................................................................... 24
3.3.3 感測器未檢知或輸送帶未動作 .............................................. 24
3.3.4 升降馬達未到定位 ............................................................... 25
3.3.5 PC & PLC連線中斷 ............................................................. 26
3.3.6 減速延遲時間設定太長或減速sensor不正常 ........................ 26
3.3.7 測試板不良 .......................................................................... 27
3.3.8 板寬馬達動作異常或極限Sensor作動 .................................. 27
3.4 人機介面程式更換 ............................................................................... 27
3.5 PLC程式更換 ...................................................................................... 30
3.6 PLC硬體簡介 ...................................................................................... 33
3.6.1 CPU(FP2-C1)單元 ............................................................... 33
3.6.2 四軸控制器(FP2-PP4)單元 .................................................. 34
3.6.3 I/O (FP2-XY64D2T & FP2-Y16P)單元 ................................. 35
4
輸送帶
___________________________________________________ 36
4.1 架構及功能 .......................................................................................... 36
Test Research Inc.
2 TR7007 SII User Guide – Hardware
4.2 感應器(Sensor)調整及更換 ................................................................. 36
4.3 前後站連線 .......................................................................................... 36
4.3.1 前站連接方式 ....................................................................... 36
4.3.2 後站連接方式 ....................................................................... 37
5 SUPPORT PIN _______________________________________________ 39
5.1 架構及功能 .......................................................................................... 39
5.2 安裝 .................................................................................................... 39
5.3 設定步驟 ............................................................................................. 39
5.4 配線圖 ................................................................................................. 40
6
電控盤
___________________________________________________ 41
6.1 架構及功能 .......................................................................................... 41
6.1.1 前電控盤配置圖 ................................................................... 41
6.1.2 後電控盤配置圖 ................................................................... 42
6.1.3 後左側電控盤配置圖 ............................................................ 43
6.1.4 Module Board ....................................................................... 44
6.1.5 電力面板配置圖 ................................................................... 45
6.1.6 下前門內部全覽 ................................................................... 46
6.1.7 下後門內部全覽 ................................................................... 47
6.2 系統接線圖 .......................................................................................... 48
6.2.1 System ................................................................................. 48
6.2.2 Module Board (7100-006-7) ................................................. 49
6.2.3 DSP I/0 Module MDR 20 Pin ................................................ 50
6.2.4 EMS Control ......................................................................... 51
6.2.5 MOTION DEVICE CN1A CN1B CN1D CN5 TRIGGER ....... 52
6.2.6 Motion Slave Module ........................................................... 53
6.2.7 PC POWER OUTPUT Port .................................................. 53
6.2.8 Step Motor Driver ................................................................. 54
7 LIGHTING TRIGGER BOARD
功能使用
_____________________________ 55
7.1 電腦安裝USB DRIVER ........................................................................ 55
7.2 功能測試 ............................................................................................. 55
7.3 Channel Trigger變化 ........................................................................... 55
7.4 7007-020-2 .......................................................................................... 56
8
自動板寬調整
______________________________________________ 57
8.1 架構及功能 .......................................................................................... 57
8.2 接線圖 ................................................................................................. 57
Test Research Inc.
TR7007 SII User Guide – Hardware iii
8.3 自動板寬設定 ...................................................................................... 58
9
維修
_____________________________________________________ 59
9.1 PC/PLC連線中 .................................................................................... 59
9.1.1 開啓PC I/0 測試畫面 ............................................................ 59
9.1.2 開啓PLC I/0 測試畫面 .......................................................... 60
9.1.3 測試方法 .............................................................................. 60
9.1.4 系統設定 .............................................................................. 62
9.2 自動板寬 ............................................................................................. 63
9.2.1 步進馬達DRIVER問題 ......................................................... 64
9.3 輸送帶 ................................................................................................. 66
9.3.1 Sensor問題－調整 ............................................................... 66
9.3.2 確認步進馬達DRIVER問題 .................................................. 67
9.3.3 更換 ..................................................................................... 68
9.4 夾板馬達 ............................................................................................. 69
9.4.1 確認步進馬達DRIVER問題 .................................................. 70
9.4.2 更換 ..................................................................................... 70
9.5 INLINE ................................................................................................. 70
9.5.1 不進板 .............................................................................. 71
9.5.2 不出板 ................................................................................. 71
9.6 X-Y TABLE動作錯誤 ........................................................................... 71
9.6.1 檢看DRIVER 的錯誤代碼 .................................................... 72
9.6.2 EzLINK ................................................................................. 82
9.7 PLC 錯誤 ............................................................................................ 95