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5 Vision Functions SIP LACE 80S-20/F4/F5 Us er Manual 5.7 Guidelines for Describi ng Package Forms 05/99 Issue from Software Version SR.405.xx 5 - 146 Line en gineer 5.7.7.6 General Information on S etting Illumination V…
SIPLACE 80S-20/F4/F5 User Manual 5 Vision Functions
05/99 Issue from Software Version SR.405.xx 5.7 Guidelines for Describing Package Forms
Line engineer 5 - 145
5.7.7.5 Testing Illumination Settings
You can set the illumination parameters by calling the ’Illumination’ option (see Section 5.6.4.8, Page 5 - 105).
Using the 'Measure Component Option' you can then measure the component and check your settings with
the aid of the measurement results.
Proceed as follows to test your illumination setting:
Using the illumination values suggested in Figures 5.7.9 or 5.7.10 carry out measurement. Measurement
should run through successfully.
For each level reduce the set brightness level by 50 %.
Measurement should run through successfully.
For each level raise the set brightness level by 50 %.
Measurement should run through successfully.
If you are not successful with the above procedure, proceed as follows:
Starting with the suggested illumination value, increase the brightness of each individual illumination level
for as long as measurement is still successful.
Find this upper limit value for each individual illumination level in turn.
Starting with the suggested illumination value, decrease the brightness of each individual illumination level
for as long as measurement is still successful. Find this lower limit value for each individual illumination
level in turn.
Determine the average value of the upper and lower limit values. This will be the optimum illumination
value.
Example of an illumination test:
– Settings from the diagram:
flat: 170
middle: 60
steep: 5
– Measure the component. Measurement is successful.
– Reduce setting values by 50%.
flat: 85
middle: 30
steep: 2
– Increase setting values by 50%.
flat: 255
middle: 90
steep: 8
– Measure the component. Measurement is successful.
– Reset the settings to the suggested values:
flat: 170
middle: 60
steep: 5
¬ optimum setting
5 Vision Functions SIPLACE 80S-20/F4/F5 User Manual
5.7 Guidelines for Describing Package Forms 05/99 Issue from Software Version SR.405.xx
5 - 146 Line engineer
5.7.7.6 General Information on Setting Illumination Values
– As a rule it is better to overilluminate the component than to underilluminate it. A saturated image is prefer-
able to a low-contrast image.
– Optimum illumination is attained when only the leads are imaged and the component body is not shown.
– If you cannot clearly separate the image of the component body from the leads, we recommend to illumi-
nate body and leads equally and then to measure the outline.
5.7.8 Setting the Components Illumination at the 6x Revolver Head
Camera (Standard vision system)
5.7.8.1 General Information on Illumination Methods
The idea of illumination setting is to obtain an image of the leads of a component which is as high-contrast as
possible. At the same time it is also important to suppress representation of the body of the component.
These instructions are intended to help you find the best possible illumination parameters. This, however,
does not imply that you rigidly comply with the values specified in these instructions. The way you should pro-
ceed is first to follow these instructions and then to adjust the parameters yourself where necessary. It may
well be that you come across one or other component the leads of which are better illuminated using values
different to the ones suggested in these instructions.
The illumination system comprises three different illumination levels. The intensities can be programmed indi-
vidually. By using the individual illumination levels one at a time or in combination with one another you can
adapt the illumination to suit a wide range of components.
Flat illumination level
The flat illumination level is used for illuminating BGAs, µBGAs, flip-chips, J-lead components (PLCC), Melfs
and components with convex-type leads. It tends to emphasize body and lead edges. It is, however, less suit-
able for displaying bright component bodies and ceramic components.
Steep illumination level
The main application for the steep illumination level is for reflective leads, ceramic components and bright
component bodies. It is less suitable for reflective component bodies, flip-chips or µBGAs.
NOTE
Most components will require a combination of these three illumination levels to achieve optimum illumination.
Using
one
illumination level will only be successful in exceptional cases.
SIPLACE 80S-20/F4/F5 User Manual 5 Vision Functions
05/99 Issue from Software Version SR.405.xx 5.7 Guidelines for Describing Package Forms
Line engineer 5 - 147
5.7.8.2 Pseudo color representation
The pseudo color representation provides a powerful and objective assessment of the illumination, by repre-
senting a brightness value in a color.
A contrast of at least 4 color scales between the lead and body is required for a measurement. In the ‘Illumina-
tion’ menu of the package form manipulator, components are displayed in the pseudo color representation on
the station computer monitor.
5.7.8.3 Settings for Illuminating Components
The standard range of components includes chips (0603 to 2220), tantalum capacitors, Melf components,
PLCCs, QFPs, SOs, SOJs, TSOPs, ICs, power components, flip-chips, µBGAs and BGAs.
For the components which are listed below the GF interpreter in the station computer uses the default illumi-
nation parameters listed in Fig. 5.7.11:
– Chips (0603 to 2220)
– Tantalum capacitors (component bodies, non-reflective)
– Melf
– PLCC, QFP, SO, SOJ, TSOP, ICs, power ICs
– Flip-chips, µBGAs, BGAs
The special components include:
– Power transistors
– Plugs
– PLCC base
– Quartz timers
As a rule you will not need to change the illumination parameters for the components.
Color scale Brightness
white light
yellow
orange
red
brown
green
light blue
blue
violet
black dark
Tab. 5.7.5 Conversion table for the pseudo color representation at the 6x revolver head