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SIPLACE 80S-20/F4/F5 User M anual 6 What should you d o ... ? 05/99 Issue from Software Version SR.405.xx 6.13 Line engineer profi le 6 - 21 6.13 Line engin eer profile Line engi neers shoul d normal ly have atte nded th…
6 What should you do ... ? SIPLACE 80S-20/F4/F5 User Manual
6.11 Operator profile 05/99 Issue from Software Version SR.405.xx
6 - 20
6.11 Operator profile
The following tasks should be allocated to the operators.
Supplying the feeder module with sufficient components
Checking that the assignment of components to the feeder modules is correct
Refilling the components and splicing the tapes in good time
Checking the vibration intensity of the linear feeder modules. (This is no longer required for type 3 feeder
modules).
Checking that the components are in the correct position (see Section 6.8.5 on page 6 - 17 and Section
6.8.6 on page 6 - 18)
Checking the foil removal force (not on S feeder modules)
Checking the flow of material to the PCBs and on the input and output conveyor
Checking the quality of the PCBs
Random sampling of the PCBs upstream of the soldering furnace.
Observing the ESD regulations
Avoiding errors (see Section 6.7.1 on page 6 - 13 and Section 6.7.2 on page 6 - 13)
Noting error displays and messages on the automatic placement machines and notifying the line engineer,
if necessary
Carrying out the maintenance work specified in the User Manual
6.12 Tools for the operator
All operators should be equipped with the tools listed below. We recommend that the tools be stored in a suit-
able container, e.g. a leather pouch, in order to prevent injury to personnel caused by tweezers, for example.
For each machine operator, you will need:
– 1 SMD tweezer
– Short-bristled brush for cleaning the component table
– Set of small slot-head and Phillips screwdrivers
– Allen key for linear feeder modules and nozzle changers
– Tape splicing clamp and splicing materials
– Scissors for splicing (do not use multi-purpose scissors or diagonal cutters)
– Etching or glass fibre needle for fiducials
– Indelible pens for marking the tracks
– Cleaning agents (ethyl alcohol, Plexiglass cleaner, cotton wool buds, lint-free cloths, pipe-cleaners)
– Plus:
– Vacuum cleaner.
SIPLACE 80S-20/F4/F5 User Manual 6 What should you do ... ?
05/99 Issue from Software Version SR.405.xx 6.13 Line engineer profile
6 - 21
6.13 Line engineer profile
Line engineers should normally have attended the SIPLACE basic training course and carry out the following
tasks:
Acting as a contact for the operators
Keeping the machine log book
Monitoring and carrying out maintenance at the specified intervals
Monitoring the workplace to ensure that it is clean and safe
Monitoring conformity with EGB regulations
Carrying out quality control
Following up and reporting fault messages
Checking that errors have been eliminated
Providing all materials for the line in good time, such as
– PCBs,
– Adhesive cartridges,
– Solder paste,
– Components,
– Feeder modules, stick steel magazines, etc.
Setting up the automatic placement machines for a new production batch
Checking the settings of the feeder modules
Checking the management data
Asking the responsible programmers to modify programs, as required
Ensuring a smooth flow of information between the individual groups
r
6 What should you do ... ? SIPLACE 80S-20/F4/F5 User Manual
6.13 Line engineer profile 05/99 Issue from Software Version SR.405.xx
6 - 22