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SIPLACE 80S-20/F4/F5 User M anual 9 Maintenance 05/99 Issue from Software Vers ion SR.405.xx 9.1 Overview 9 - 7 For vari ous type s of ma intenanc e work you w ill requ ire the ’ Gantry 1 f unctions ’ or ’ Gantry 2 f unc…

9 Maintenance SIPLACE 80S-20/F4/F5 User Manual

9.1 Overview 05/99 Issue from Software Version SR.405.xx

9 - 6

9.1.4 General Information (SIPLACE 80S-20, 80F

, and 80F

)

9.1.4.1 Safety Instructions

DANGER

•

When carrying out any work you must comply with the safety instructions in this user’s manual.

• The key-operated switch may be unlocked only by authorized persons and once work is completed

the key must be kept under lock.

• Do not carry out any cleaning work with alcohol in the presence of naked lights or fire.

• Always keep to the order of work specified.

DANGER

The coplanarity laser module can be installed as an option on Siplace 80F

and 80F

automatic placement

systems. The laser operates within a power and wavelength range which is hazardous for the skin and eyes.

For this reason special safety rules apply; see also the Section 9.9.5 on page 9 - 102.

Do not tamper in any way whatsoever with the safety devices!

Fault correction and repairs to the laser module and safety plug must be carried out by the manufacturer.

9.1.4.2 Information on the Sequence of Work

NOTE

The maintenance frequencies specified for the checking and replacing the filter elements apply only for the

specified compressed air quality, see Compressed Air Specification. Otherwise increase maintenance fre-

quencies accordingly.

Make a note in the maintenance schedule of the maintenance work which has been carried out.

We recommend you keep to the sequence of work specified in the maintenance schedule.

NOTE

If you wish to move the gantry by hand after switching off the SIPLACE 80F

or 80F

placement machine it is

essential that you observe the following information:

The z axis (sleeve) must be in its top end position after the machine is switched off. If this is not the case, this

indicates a fault. You should inform the SMD service department.

SIPLACE 80S-20/F4/F5 User Manual 9 Maintenance

05/99 Issue from Software Version SR.405.xx 9.1 Overview

9 - 7

For various types of maintenance work you will require the ’Gantry 1 functions’ or

’

Gantry 2 functions’

menu.

For details regarding these menus please refer to Chapter 4.

When you change over from the ’Gantry 1 functions’ menu to the ’Gantry 2 functions’ menu or when you

quit the ’Gantry functions’ menu, with the SIPLACE 80S-20, 80F

, and 80F

machines only a head refer-

ence run will be carried out and no gantry reference run. This head reference run does not include either a

vacuum test or a height reference run.

For this reason, after any maintenance work during which sleeves were removed from the star, always

select the ’Vacuum test revolver head’

menu, doing so before you quit the ’Gantry x functions

menu’:

Check the assignments of the nozzle sizes to their places of installation and the vacuum reached in each

case. This information will be displayed on the screen. After this, for the height reference run select the

’Revolver head nozzle offset’ menu and then quit the ’Gantry x functions’

menu.

If, under the ’Gantry x functions’ menu, you have opened the safety hood and moved the gantry by hand

then the gantry will return at a lower speed to its starting position once the safety hoods have been closed

and the start button pressed.

9.1.4.3 Protective Functions in the

Gantry X Functions

The power to the portal and head axes is switched off when you select the ‘Gantry X functions‘ menu, fol-

lowed by the ‘Gantry functions‘ menu.

When you open the protective covers, the operating voltage for the coplanarity laser module on the

SIPLACE 80F

or 80F

automatic placement systems is switched off.

The key switch must be set to ‘Set-up mode‘ by an authorized person and then locked again before any

work is carried out using the ’Gantry X functions’ menu.

The x and y gantry axes will only be switched on when this is required for the selected function. Here, after

being so requested on the screen, you must close the safety hoods and press the start button.

All other ’Gantry x functions’

can be used when the cover is open provided the key-operated switch is

unlocked. This includes, for example, the function

’

Star step’

for sleeve removal. The x and y gantry axes

are disabled.

9 Maintenance SIPLACE 80S-20/F4/F5 User Manual

9.1 Overview 05/99 Issue from Software Version SR.405.xx

9 - 8

9.1.5 Tools and Consumables Required for Maintaining the SIPLACE

80S-20, 80F

, and 80F

Placement Machines

The lists of materials stated below indicate all of the tools, equipment and consumables required for maintain-

ing the SIPLACE 80S-20/F

placement machines.

NOTE

• Always use soft, clean and lint-free cloths for cleaning work.

• Do not use any solvents, use ethyl alcohol only!

• Apply all lubricants and all oil only sparingly and only where required.

9.1.5.1 List of Materials Required for Maintenance of the SIPLACE 80S-20 Place-

ment Machines

For maintenance you will require the tools and equipment listed below:

Tools, Equipment From item number

Brush, soft and grease-free

Brush with short bristles

Collecting pan

Grease gun 02101695-01

Hexagon socket screw key, set of

Laboratory gloves, white

Marker pen, permanent

Metal drill, 1.2 mm dia.

Metal drill, 1.4 mm dia.

Oilstone

Plastic brush, 6 mm dia. 00325929-01

Standard screwdrivers, set of

Tweezers

Vacuum cleaner

Work gloves, strong

Tab. 9.1.1 Tools and equipment required for maintenance of the SIPLACE 80S-20 placement machine