167152 Issue 2 - Maintenance Manual - 第10页
PREVENTIVE MAINTENANCE INTRODUCTION 1.2 Maintenance Manual Chapter Issue 2, July 16 INTRODUCTION Safety The following safety notice s are used in this manual: W ARNING BOARD CLAMPS. EXTREME CA RE MUST BE EXERCISED W HEN …
PREVENTIVE MAINTENANCE
MACHINE INFORMATION
Chapter Issue 2, July 16 Maintenance Manual 1.1
CHAPTER 1 PREVENTIVE MAINTENANCE
MACHINE INFORMATION
The maintenance engineer should complete the following information boxes as
a permanent record of the machine details.
Monthly Maintenance Completed
In the Monthly Maintenance section of this manual (Maintenance Procedure for
Month 1 to 12), each task is ticked when complete. At the end of the section is
a space for Summary/Remarks, this can be used for any observations or
potential problems that may occur in the future (e.g. slight wear on print carriage
belt - new one on order).
If any comments were entered in the Summary/Remarks box in the monthly
maintenance section, enter ‘Yes’ in the last column of the table above. This
indicates to the next engineer (on the following month) of any issues that the
engineer needs to be aware of. In the example above, the engineer can check
that the new belt has been fitted.
Machine Serial Number
Line Number
Customer
Month Engineers Name Signed Date Summary/Remarks
(Yes/No)
1
2
3
4
5
6
7
8
9
10
11
12
PREVENTIVE MAINTENANCE
INTRODUCTION
1.2 Maintenance Manual Chapter Issue 2, July 16
INTRODUCTION
Safety The following safety notices are used in this manual:
WARNING
BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN WORKING IN
THE TOOLING AREA OF THE MACHINE TO AVOID INJURY. THE FOILS ON THE
FRONT AND REAR BOARD CLAMPS ARE VERY SHARP.
WARNING
HARMFUL SUBSTANCES. CLEANING WIPES AND CLEANING SOLUTIONS MAY
CONTAIN SUBSTANCES HAZARDOUS TO HEALTH. WHEN USING CLEANING
WIPES AND CLEANING SOLUTIONS THE MANUFACTURERS’ SAFETY DATA
SHEETS MUST BE STRICTLY ADHERED TO.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. SAFETY GLOVES MUST BE WORN.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. EYE PROTECTION MUST BE WORN.
The machine must be powered down, the isolator switch locked and the
pneumatics disconnected during maintenance procedures such as inspection/
checking, cleaning and lubricating.
Where the procedure requires the machine to be powered (e.g. dimension,
calibration, setting or a belt tension check), the procedure must be carried out
as stated in the relevant chapter of the Technical Reference manual to ensure
safe working practices.
Material Safety
Data Sheets
Material Safety Data Sheets (MSDS) listing the health and safety aspects
applicable to consumables such as cleaning materials, oils and greases are
available on request from the purchase source.
If difficulty is experienced in obtaining any MSDS, assistance is available from
ASM. Contact your local ASM agent.
Philosophy Recommended Preventive Maintenance (PM) is to be performed monthly as
defined in the programme.
There is a daily maintenance program for the machine operator which must be
completed before the monthly maintenance is started.
If any items or parts are found to be defective, please contact your local ASM
agent.
The PM must be adhered to in the order that it has been presented.
PREVENTIVE MAINTENANCE
INTRODUCTION
Chapter Issue 2, July 16 Maintenance Manual 1.3
The Preventive
Maintenance
Schedule
The monthly schedule consists of two modules each taking approximately 2
hours to complete. Each process of the maintenance programme is only
described in enough detail to act as guidance to those ASM authorized person-
nel using it. These modules are to be carried out by ASM authorized personnel
who have successfully completed the ASM Maintenance Course.
It is recommended that this manual is stored away as the maintenance record
of the machines’ service history.
Disposal of Waste
Materials
All waste materials including fluids and contaminated materials must be dis-
posed of in accordance with national, federal or local legislation.
Warranty The monthly maintenance schedule must only be performed by ASM mainte-
nance trained personnel to prevent damage to the machine and maintain a valid
warranty.
Compliance with the preventive maintenance procedures described in this
manual is an essential element of the machine warranty policy as defined in the
‘ASM Standard Warranty Statement’.
It is highly recommended that the maintenance schedule is followed outside the
warranty period to maintain the machine in top working condition and to
maintain accuracy. Extra Maintenance Manuals can be ordered from DEK
Spares quoting the part number on the front cover of this manual.