167152 Issue 2 - Maintenance Manual - 第35页
PREVENTIVE MAINTENANCE MONTHLY MAINTENANCE Chapter Issue 2, July 16 Maintenance Manual 1.27 Summary/Remarks If used, enter ‘Y es’ in the Summary/Remarks column on Page 1
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
1.26 Maintenance Manual Chapter Issue 2, July 16
Monthly Hardware Check
Stencil Alignment Tick
Inspect the wiring and connections.
Inspect the three striker plates, clean and apply a wipe of light grease. See Page 64.
Check the actuator fixed ball at the end of the actuator shaft is clean. See Page 64.
Check all actuators home correctly.
DC Power Supplies Tick
Check the DC voltage levels are within tolerance as detailed in the DEK Power Monitor program.
(Press the Windows key - All Programs - DEK Power Monitor.)
Machine Level Tick
Ensure machine is level and all feet exert pressure on the floor.
Paste Dispenser Tick
Cycle the carriage, ensuring smooth operation.
Check the carriage up and down sensors operate correctly.
Check the vanes do not foul the sensors. See Page 55.
Check the linear bearing guides for contamination. See Page 55.
Check the paste dispense movement on the linear bearing.
Check the home dimension.
Inspect wiring/connections and pneumatics.
ProFlow Tick
Check the linear bearing guides for contamination. See Page 67.
Check the linear leadscrew for contamination. See Page 67.
Check the drive belt condition. See Page 67.
Check the pneumatics and connectors are secure.
Check the pressure mechanism operates smoothly.
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
Chapter Issue 2, July 16 Maintenance Manual 1.27
Summary/Remarks
If used, enter ‘Yes’ in the Summary/Remarks column on Page 1
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
1.28 Maintenance Manual Chapter Issue 2, July 16
Maintenance Procedure for Month 6
WARNING
BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN WORKING IN
THE TOOLING AREA OF THE MACHINE TO AVOID INJURY. THE FOILS ON THE
FRONT AND REAR BOARD CLAMPS ARE VERY SHARP.
WARNING
HARMFUL SUBSTANCES. CLEANING WIPES AND CLEANING SOLUTIONS MAY
CONTAIN SUBSTANCES HAZARDOUS TO HEALTH. WHEN USING CLEANING
WIPES AND CLEANING SOLUTIONS THE MANUFACTURERS’ SAFETY DATA
SHEETS MUST BE STRICTLY ADHERED TO.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. SAFETY GLOVES MUST BE WORN.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. EYE PROTECTION MUST BE WORN.
SPC Alignment
Check and Machine
Cycle Count
Fill out details: SPC Alignment Check and Machine Cycle Count on Page 8.
Software
Monthly Maintenance
Before commencing with the Monthly Maintenance, ensure the Daily Mainte-
nance has been completed.
Software Check Record Tick
Check the date and time settings.
Check the software loaded and options.
Check the software version is the latest issue.
View Event Log Tick
Check for initialisation errors.
Check for stencil position errors (31210, 31211, 31212).
Check for camera errors (31207, 31208).
Adjustable Stencil Mount (ASM) Tick
Remove any debris and clean the ASM assembly. See Page 62.
Remove any debris and clean the pulley assemblies. See Page 62.