167152 Issue 2 - Maintenance Manual - 第58页
PREVENTIVE MAINTENANCE MONTHLY MAINTENANCE 1.50 Maintenance Manual Chapter Issue 2, July 16 Maintenance Procedure for Month 12 W ARNING BOARD CLAMPS. EXTREME CA RE MUST BE EXERCISED W HEN WORKING IN THE TOOLING AREA OF T…
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
Chapter Issue 2, July 16 Maintenance Manual 1.49
Summary/Remarks
If used, enter ‘Yes’ in the Summary/Remarks column on Page 1
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
1.50 Maintenance Manual Chapter Issue 2, July 16
Maintenance Procedure for Month 12
WARNING
BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN WORKING IN
THE TOOLING AREA OF THE MACHINE TO AVOID INJURY. THE FOILS ON THE
FRONT AND REAR BOARD CLAMPS ARE VERY SHARP.
WARNING
HARMFUL SUBSTANCES. CLEANING WIPES AND CLEANING SOLUTIONS MAY
CONTAIN SUBSTANCES HAZARDOUS TO HEALTH. WHEN USING CLEANING
WIPES AND CLEANING SOLUTIONS THE MANUFACTURERS’ SAFETY DATA
SHEETS MUST BE STRICTLY ADHERED TO.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. SAFETY GLOVES MUST BE WORN.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. EYE PROTECTION MUST BE WORN.
SPC Alignment
Check and Machine
Cycle Count
Fill out details: SPC Alignment Check and Machine Cycle Count on Page 8.
Software
Monthly Maintenance
Before commencing with the Monthly Maintenance, ensure the Daily Mainte-
nance has been completed.
Software Check Record Tick
Check the date and time settings.
Check the software loaded and options.
Check the software version is the latest issue.
View Event Log Tick
Check for initialisation errors.
Check for stencil position errors (31210, 31211, 31212).
Check for camera errors (31207, 31208).
Adjustable Stencil Mount (ASM) Tick
Remove any debris and clean the ASM assembly. See Page 62.
Remove any debris and clean the pulley assemblies. See Page 62.
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
Chapter Issue 2, July 16 Maintenance Manual 1.51
Environmental Control Module Tick
Inspect the air filters clean/replace (as detailed in the equipment manual).
Check for leakage in the system.
Check the system holds the temperature (as described in the equipment manual).
Under Stencil Cleaner Tick
Remove any debris and clean the linear bearings. See Page 69.
Remove any debris and clean the magnet assemblies. See Page 69.
Check that the fabric feed mechanism operates correctly.
Check the oscillating motor moves the cleaner mechanism back and forth (Cyclone only).
Check the condition of the squeegee blades (not Cyclone). Squeegee blades must be replaced every 6 months.
Check that the cleaner mechanism raises and lowers smoothly.
Check the stencil cleaner height.
Check that the solvent dispenses and it is at a suitable pressure.
Check that solvent dispenses evenly across the fabric.
Check the condition of all hoses and connections.
Check the correct operation of the vacuum filtration unit.
Perform a USC cycle and confirm correct operation.
Pump USC Solvent for 10 seconds to keep the spray bar clear of paste.
Check external solvent tank for leaked solvent, drain into suitable solvent container. See Page 70.
Check internal solvent tank drain hose for leaked solvent, drain into suitable solvent container. See Page 71.
General Maintenance Tick
For machines with a glass cover, check the glass edges for any damage including scuffs, blisters or chips. If any
damage is found, contact your local CSG office (reference KB1477). Check the glass is fitted and aligned
correctly in accordance with KB1477.
Clean the transport rails of paste and debris.
Check the condition of the board clamps.
Clean the manual tooling plate of paste and debris, apply a wipe of light oil. See Page 53/Page 54.
Remove any debris and clean the rising table vertical linear bearing guide. See Page 53/Page 54.
Remove any debris and clean the rising table ballscrew. See Page 53/Page 54.
Remove any debris and clean the clatter bars. See Page 68.
Remove any debris and clean the transport rail vertical linear bearing guide. See Page 68.
Cycle the board clamps ensuring smooth operation.
Cycle the Test 265test 1 board on the transport rails ensuring smooth operation.
Inspect tooling pins/assemblies/modules for wear.
Remove any debris and clean the print medium splash guard (Dual Lane machine only)