SIPLACE Vision Customer_en - 第199页

Switch position ( the trigger time for vacu um). Here is defined the operation mode for triggering vacuum on plac ement heads. (nicht für SC/MC SW 4xx) Normal vacuum: at the placement heads the vacuum is activat ed when …

List of selected nozzle types recognized for mechanically fitting to the component surface, height and weight.

This list is to program ’Reduced Acceleration’ for any machine axis if processing the component show any weakness.

In this list an axis specific reduced acceleration could be programmed for the placement sequence with a desired nozzle type This influence the force to the contact area

comp.- nozzle (the lower accel. The lower required holding force for the component).

Overwrite the “Max“ text with the desired value!

In the Online help (F1) you find a list with all machine types and with the max. acceleration of the respective axis type. There you could see to which acceleration you have

to reduce to get an effect on the axis of your actual machine type.

Error situation:

comp. remain in the tape / feeder no solution with reduced acceleration – the comp. Could not be picked. –examine the pickup area fort the reason.

The special dynamic profile start Z-Axis slowly upwards- might be a better solution.

comp. drop back to the feeder Z-acceleration for upward movement is too high for q comp. with bad nozzle contact.

comp. placed twisted the comp. was turned after the optical recognition; improvement (correct nozzle 93X) otherwise reduced acceleration for

DP and Star axis.

comp. twisted below the camera the comp. was turned before the optical recognition; improvement (correct nozzle 93X) otherwise reduced acceleration for

DP and Star axis.

comp. placed shifted rubber nozzle 93X or 518/519 or reduced acceleration X/Y-axes.

Component shape

reduced acceleration

‚Z DOWN’ mean Z DOWNwards

‚ Z UP’ mean Z UPwards

A programing overview about process reliability Editon for SIPLACE Pro 5.0 extended for 5.2

Switch position (the trigger time for vacuum).

Here is defined the operation mode for triggering vacuum on placement heads. (nicht für SC/MC SW 4xx)

Normal vacuum:

at the placement heads the vacuum is activated when the nozzle contacts the component in the feeder.

TWIN, always and at C&P12 / 6 head for nozzles with components bigger 6x6x4mm

Early vacuum:

The vacuum is activated at at C&P12/6 when the LB top is triggered at downward movement for pickup

(at 901/911/925.. already at start downward)..

C&P20-head operates always with early vacuum (at start downward for all comp.smaller than 6x6x4mm)

TWIN-head – never operates with early vacuum.

(Do not mix up with early air kiss in Nozzle programming (valid since SC/MC 604.xx & A364 axis controller))

Nozzle pickup point on component shapes

Here is the contact position⊕ of the nozzle at the component shape to change. This function is not valid for all

versions of station-SW.

Normal nozzle pickup point is identical with the comp. shape reference pos. (comp. shape center)

Acceleration values MTC/WPC4 axes.

Normal acceleration/deceleration

The standard value is for the fastest operation of the machine.

So here is only the possibility to reduce the values:

The acceleration/deceleration value of the Y-axis is valid for the comp. shape –

mean for the respective Level / Tray.

The Value for Z-axis is valid for the respective Tower with the component (MTC).

Automatical Pickup correction

The Pickup position correction for X/Y-pickup position

could be disabled here for exotic components.

The correction is calculated from the position result of the optical centering of the component & the calibration data of the segment. For Melf comp. shape types this function is ‘automatically’ deactivated.

Z-pickup height correction is NOT to disable. (The placement height learning and correction is also not to disable.)

Placement force

The programmed value here is become active ONLY when the respective dynamic profile is

selected in ‚Advanced handling. (The dynamic profile have to be programmed for SC/MC SW 502

and onwards.)

C&P 20 2 N Standard up to 4.5N

C&P 6/12 2 N Standard up to 5 N

TWIN 2 N Standard 1 up to 15N

TWIN-high force 2 N Standard 1 up to 30N

Is for the TWIN (P&P) in ‚Advanced handling’ (see advanced hand. II) a waiting time bottom for

placement combined with this increased placement force so the servo might trigger an ‘over

current error’ (error message I

RMS

). This depend on the thermic stress state of the servo and the

programmed waiting time of 2,5 sec respectively more for increased placement force.

At High Force option the Servo amplifier trigger characteristic is adopted to the motor thermic

characteristic that in normal operation area up to 15 N no error is triggered.

Centering

’Centering’ has to be always active!!!

Only than the component is optically recognized and correct placed.

For internal tests this could be deactivated (all the component cameras are inactive).

Reduced optical width

is only necessary for the Re-export to Unix/Linux LC!

The reduced optical width for the MELF’s is taken from the body shape programming ‚Horizontal

cylinder’.

❑ Enable Coplanarity check

components base on this component shape could be measured with Coplanarity module(Do not

forget to program the sensor).

F- / HF-/ D- machines

have the coplanarity module ILD 2000 / 2200. This module scan with a punctual laser the Gullwing

pins of SO/ QFP/BQFP.

X-machines

may have installed as an option a 3D- coplanarity module. Here scan a laser line the SO/QFP/

BQFP OR ALSO a BGA.

3 D – Coplanarity module

This Option is ONLY to install on an X3 with Box-PC for gantry 3 with TWIN-head.

Tolerance

This tolerance here is the comp. shape-specific tolerance of the balls from a BGA – this terminals

could collapse during soldering process.

This mean;

for a BGA is a component shape specific larger tolerance possible than programmed for the

solder paste thickness in the PCB programming for the QFP/ … comp. shapes.

❑ Do not reject if measurement fails

This setting allows a repeated measurement on the coplanarity module with using the height

measurement results of the measurement for height adjustment.

Component shape

basic handling

A programing overview about process reliability Editon for SIPLACE Pro 5.0 extended for 5.2

Dynamic profile for Pickup

Here are the special positioning characteristics for the special modes of pickup head cycle set. (Dynamic profile have to be selected for SC/MC SW 502. and

onwards.

Movement downwards:

1 - Downwards Pickup standard: Dynamic profile for Pickup with contact (2N) at comp.. (ca. 15 comp.’s per Lin. feeder to learn pickup height).

17 - Downwards Pickup contactless: Dynamic profile for Pickup without contact (0 N) at comp.. (Learn pickup height at 1

access

(of C&P 20/12/6) and than suck at the 2

pickup the comp. ‚to the floating nozzle’.

21 - Downwards Pickup with minimal. force: Dynamic profile for Pickup with TWIN-head and only 1N pickup force.

22 - Downwards Pickup with very low force: Dynamic profile for Pickup with TWIN and 0,5-0,9N –special setting of TWIN head required-

35 – Downwards Pickup 01005 contactless Dynamic profile for Pickup WITHOUT Contact (0N) for 04x02mm (01005) component.

Movement upwards:

1 - Upwards Pickup standard:Dynamic profile start with full acceleration upwards.

3 - Upwards Pickup slow start: Dynamic profile with slow speed for the first ~1mm (~20ms). This cause that the holding force for the

comp. on the nozzle is fully available at upwards acceleration. the comp. wont drop down.

4 - Upwards Pickup creep start: Dynamic profile with slow speed for approx. the first 2 mm (~100ms) required for start upwards at Pickup

from Surftape.

23 - Upwards Pickup with very low force: Dynamic profile for Pickup with TWIN and 0,5-0,9N

-special setting of the TWIN head (pickup & placement force have to be identical).

Pickup force

The Pickup force could be programmed but all values larger 2N are ignored. 1N could be used for TWIN head with Dynamic profile 21. (Pickup force of 0,5-

0,9N are a special construction (SOKO) with a special adjusted TWIN-head)

Waiting time at Pickup

This is used for a very special pickup procedure – the pickup from a Surftape feeder.

This feeder requires approx. 250ms until the reject needle touches the component – than start the pickup procedure on Z-Axis

Pickup mode

“WITH contact“ This standard mean that the head touch on the comp. in feeder with a pickup force of 2 N (except TWIN).

“WITHOUT contact” 0201 that the head learn at the 1

access to track the pickup height & at the 2

pickup the comp. is suck. with a distance of ~ 0,1mm

“WITHOUT contact” 01005 same sequence but the Z-axis is more sensible adjusted (necessary? Please test)

Dynamic profiles for Placement

Here are the special positioning characteristics for the force at placement head cycle set.

Movement downwards:

5 - Downward placement standard: Dynamic profile for Placement with standard force (2N) on comp..

(approx. 15 PCB’s per place pos. to learn Placement height). /at 604 the 1

PCB than only tiny

corrections for ‚steady height’).

6 - Downward place with slow ‘braking’: Dynamic profile for placement with 2N & slowly movement in pos. (~1mm) e.g. for BGA balls in

filling mat.

7 - Downward placement w. place.force: Dynamic profile for place with 3-5N (TWIN 3-10N).

For large contact areas in (dried) solder paste.

8 - Downward place w.place force&slow ‚braking’: Dynamic profile combination of ’7' & ’6'. e.g. for ~1mm high centering pins with increased force.

25- Downward place w. very high force: Dynamic profile for Place. with TWIN-head with 11-15N. (26 same Force with slow move in pos.)

26- at Option HIGH FORCE: Dynamic profile for Placement with HIGH FORCE TWIN-head with 16-30N.

27- Downward place w. minimal Force: Dynamic profile for Place with TWIN & with 1N. same red. force like at pickup

28- Downward place w. minimal Force &slow ‚braking’: same Force like with profile 27 but additional with slow movement in position.

29- Downward place w. very low Force Dynamic profile for Place w. TWIN & with 0.5-0.9N special arranged TWIN

(former Low force nozzle).

30- Downward place w. very low Force & slow brak. Dynamic profile for Place w. TWIN with 0.5-0.9N special arranged TWIN & with slow

move into position.

31- Downward place smooth Dynamic profile for Place with C&P for very sensitive 06x03mm(0201) components refer to 2N

32- Downward place smooth for Centering Pin Dynamic profile (for Place with TWIN for comp. with center. pin & place. force 2N) not realized

up to 604/701??

33 - Downward place 01005 Dynamic profile for Place of 04x02mm (01005) comp.’s with ’adopted force [34 is 33 & w slow

move in pos.]

Movement upwards:

9 - Upwards Placement standard: Dynamic profile start with full acceleration Upwards.

10 - Upwards Place slow start: Dynamic profile with slow speed for the first ~1mm (~20ms). This cause that the comp. is not

taken from the PCB with the nozzle at Upwards acceleration if the holding force on the PCB is

extremely low

24 - Upwards Placement with very low Force: Dynamic profile for Placement with TWIN if the placement force of 0,5-0,9N have to be used.

-special setting of the TWIN head (pickup & placement force than identical) (see 29/30 &22).

Component shape

Advanced Handling I

Placement process 0201 (see body) requires

Contact less Pickup with Dynamic profile 17 & fitting nozzles 906/ 902 & comp.-Sensoroption on C&P12 respectively

Contact less Pickup with Dynamic profile 17 & fitting nozzles 1006/ ... & comp.-Sensor C&P20

Contact less Pickup works only out from the special ...0201 S feeder or with insert of the spacers below the paper tapes

Placement process 01005 (see body) requires

Contact less Pickup with Dynamic profile 35 (17) & fitting nozzles 905 and special sleeve and feeder & comp.-Sensor replacement function on

C&P12 of D1/D1 or D4 machine respectively

Contact less Pickup with Dynamic profile 35 & fitting nozzles 1006/ ... & comp.-Sensor C&P20

Contact less Pickup works only with insert of the spacers below the paper tapes

Are this options seperately selected so any componentshape could be processed with placement functions for 0201 placement process.

A programing overview about process reliability Editon for SIPLACE Pro 5.0 extended for 5.2